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22
No
w it’
s time to fi
naliz
e the engine cutout and
make the cutout f
or the m
u
ffl
er
.
❏
❏
21.
Mount the m
u
ffl
er to the engine
. Repeat
the cut-and-fi
t procedure to cut out the co
wl f
o
r the
m
u
ffl
er
. Proceed slo
w
ly
, cutting a
little at a time
and
test fi
tting the co
wl often as y
ou proceed.
❏
❏
22.
No
w that the co
wl has been rough-cut to
fi
t around the engine and m
u
ffl
er
, use a rotar
y
tool
with a sanding dr
um to mak
e an
y fi
nal cuts so there
will be adequate clear
ance around the engine and
m
u
ffl
er and so the cutouts look good with smooth
lines
, str
a
ight edges and nicely-rounded cor
ners
. Y
o
u
can also mak
e additional cutouts f
o
r cooling air where
necessar
y.
Final-sand all the openings with 320-g
rit
or 400-g
rit sandpaper
.
❏
❏
23.
Cut an
y other holes necessar
y f
o
r the needle
v
a
lv
e
, lo
w-speed needle adjustment scre
w
, glo
w
plug
igniter
, fuel fi
lling,
etc.
❏
❏
24.
T
o
duplicate the fueling system sho
wn in this
man
ual, mak
e a
fuel line mount
f
o
r the fuel fi
lling
line
from a balsa b
loc
k (not supplied) and a 9/32" [7mm]
O
.D
. K+S br
ass tube
. Shar
pen the end of the tube
,
and then use it to cut a hole through the balsa b
loc
k.
Round the top of the b
loc
k to fi
t the inside of the co
wl.
Glue a 1/4" [6mm] piece of the br
ass tube into the
balsa b
loc
k so it stic
ks out the rounded side of the
b
loc
k 1/32" [.5mm].
❏
❏
25.
Cut a 9/32" [7mm] hole in the co
wl where y
ou
w
a
nt the fueling line to come out.
Use epo
xy mix
ed
with microballoons to glue the b
loc
k into position.
❏
❏
26.
Connect 8" [200mm] of silicone fuel tubing
(not included) to the fi
ll line coming from the fuel tank.
When mounting the co
wl later
, guide the fi
lling
line
through the br
ass tube in the co
wl.
After fueling the
model at the fi
eld, close the line with an alumin
um
fuel line plug.
Then, push the line bac
k into the tube
.
❏
27.
Mount the r
ight co
wl the same w
a
y.
MOUNT THE
REPLICA
ENGINE
❏
❏
1.
Sand all the w
a
y around the edge of one of the
replica engines so glue will adhere
. Sand the inside of
the co
wl where the engine will be glued as w
e
ll.
❏
❏
2.
Use cur
ve
d-tip plastic-cutting scissors or y
our
rotar
y
tool to cut out tw
o cylinders of the replica engine
.
❏
❏
3.
Carefully twist a hob
b
y
knif
e
into the plastic
making small holes f
o
r the wire replica pushrods
. Fit