5 Controls
1 Handles with integrated mechanism for the transmission and automatic lock
2
Release lever to release the automatic lock after an incorrect crimping
3 Toothed wheel to adjust the torque (with locking screw)
4 Insert pair
6 Replacing the insert pairs
There are a total of 3 insert pairs in the package (one of them is already inserted in the crimp pliers. Both parts
of the insert pair are labled respectively with “D”, “F” or “F1”.
To remove an insert pair from the crimp pliers, open the crimp pliers and then simply pull the two parts of
the insert pair forward and out. Afterwards, insert the other desired insert pair fully into the crimp pliers until
it clicks into place.
Pay attention that you always insert the two matching parts of an insert pair into the crimp pliers.
Otherwise, you won’t be able to carry out the crimping correctly, and you run the risk of damaging the
crimp pliers or the inserts.
7 Crimping process
Depending on the available crimp-type connector, select the suitable insert pair for the crimp pliers and insert
the crimp-type connector into the correct opening.
F
F1
D
Press the handles
(1)
of the crimp pliers firmly together. The transmission mechanism in the handle causes
an increase of the torque.
If the torque selected via the toothed wheel
(3)
is attained, the forced lock and thus the handles are automati-
cally released and the crimp-type connector can be removed.
8 Adjusting the torque
First, unscrew the locking screw of the toothed wheel
(3)
completely.
In this process, the crimp pliers must not be pressed together; rather,
the handles have to be fully open.
Move the toothed wheel in the “-” direction to decrease the torque or in
the “+” direction to increase the torque.
Secure the toothed wheel
(3)
again with the screw that you unscrewed
at the beginning (under the toothed wheel there are three threads (see
circle in the image to the right) so that the adjustment of the torque in
a total of 18 stages is possible).
9 Releasing the automatic lock via the release lever
In the event of a wrong crimping, the automatic lock of the crimp pliers can be released before completing the
process by pushing the release lever
(2)
toward the front side (inserts).
Afterwards, the handles can be moved apart and you can remove the faulty crimp-type connector.
10 Maintenance and cleaning
The product does not require any maintenance and should never be disassembled for any reason. Servicing
or repair may be carried out only by a specialist.
Clean the product only with a soft, clean, dry cloth.
11 Technical Data
Dimensions ........................................... approx. 220 x 65 x 21 mm (L x W x H with insert)
Weight .................................................. approx. 505 g (with insert)
Torque adjustment ................................
yes, in 18stages
Operating Instructions
Crimping tool kit, 83 pieces
Item No. 2567821
1 Intended use
The crimp pliers are intended for the crimping of crimp-type connectors that are suitable for this purpose. The
replaceable inserts included provide different options for the use and application of the product.
Please read these operating instructions carefully to ensure safe use and operation of the product. Keep these
operating instructions in a safe place for future reference. Always observe the safety instructions and all other
information included in these operating instructions.
Any use other than that described above is not permitted and can lead to damage of this product; this can
also lead to danger for the user.
This product complies with the applicable national and European requirements. All names of companies and
products are the trademarks of the respective owners. All rights reserved.
2 Package contents
Crimp pliers
3 replaceable insert pairs (one of which is already inserted into the crimp pliers)
Storage/transport case
Numerous different crimp connectors and ferrules
Operating instructions
3 Latest product information
Download the latest product information at
www.conrad.com/downloads
or scan the QR code shown. Follow
the instructions on the website.
4 Safety instructions
Read the operating instructions carefully and especially observe the safety information.
If you do not follow the safety instructions and information on proper handling in this
manual, we assume no liability for any resulting personal injury or damage to property.
Such cases will invalidate the warranty/guarantee.
For safety reasons, any unauthorised conversion and/or modification of the product is not permitted.
The product is not a toy and it should be kept out of the reach of children.
Open the storage/transport case only when it is lying on the correct side. Otherwise not only the crimp
pliers and the inserts, but also all of the crimp connectors/ferrules will fall out.
Check the product for any damage before using it. If you notice any damage, do not use the product
any longer.
When using the product, observe the safety and accident prevention regulations applicable in your coun
-
try.
Do not use any lever extension (to reinforce the crimping effect of the crimp pliers). This will lead to the
damage of the product. Furthermore, there is a risk of injury.
The crimp pliers may be used only for crimping of suitable crimp-type connectors and must not be used
to unscrew nuts, screws or bolts.
Never use the crimp pliers as a striking tool, this will destroy it.
During operation or storage of the crimp pliers, protect the crimp pliers and the inserts from humidity,
dust and dirt, oil or chemicals. Also never drop the crimp pliers; they will become damaged and unusable.
To protect the product, use the storage/transport case provided.
In schools, educational centres, hobby and self-help workshops, the use of the product is to be super
-
vised by trained employees in a responsible manner.
Do not leave the packaging material carelessly lying around, as it could become a dangerous plaything
for children.
If you are in doubt about how to use the service cart correctly, or if you have any questions not covered by
these operating instructions, please contact our technical support or any other specialist.
This is a publication by Conrad Electronic SE, Klaus-Conrad-Str. 1, D-92240 Hirschau (www.conrad.com). All rights in
-
cluding translation reserved. Reproduction by any method, e.g. photocopy, microfilming, or the capture in electronic data
processing systems require the prior written approval by the editor. Reprinting, also in part, is prohibited. This publication
represents the technical status at the time of printing.
Copyright 2022 by Conrad Electronic SE.
*2567821_V2_0722_02_jh_m_EN
