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Cylinder Repair Kit

67

Pump & Motor

20

Note:

The item number 

is not

 the part number. Please have the model number and serial number

available before calling for repair parts.

Steel Cylinder Elbow

19 Tooth Sprocket

25 Tooth Sprocket

4ga. 2 Wire Electric Cable

33

Cylinder Shaft

39

35

38

37

34

Hydraulic Hose

Cylinder Clamp

Cylinder Barrel

30

27

26

31
32

28

25

24

23

21

Copper Lug

Lee Check Valve

Cylinder
Cylinder Pin

Flow Control

Motor-Only

Vent Plug
Tank

Bottle Rack Horizontal Tube

Platform Triangle Deadman

Left Cartstop Assembly

Left Cartstop Latch

Cartstop Spring Assembly

Right Cartstop Assembly

Bottle Rack Fence-Right
Bottle Rack Lynch Pin
Bottle Rack Pivot Plate

Bottle Rack Taper

Bottle Rack Fence-Left

Platform Stop Block-RF Only

Bottle Rack Chain

Square Torsion Spring

Right Cartstop Latch

89

92
93

90
91

Pivot Pin

79

86
87
88

84
85

76

78

77

68

75

Cloth Chain Cover

13 Tooth Sprocket

License Plate Light
Box Cover w/Lights

License Plate Mount Kit

Railgate Latch Spring

DESCRIPTION

1600 AND 2000 RAILGATE SERIES

REPAIR PARTS LIST

FOR MODELS 73, 79, 85, 89 & 95

(WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL)

8

18
19

17

15

10

12

11

14

13

Latch Lever

Timed Control

Raise Solenoid

Latch Plate

Red Light
Clear Light

ITEM#

2

5
6
7

3
4

1

Platform Chains

Safety Switch

Slider

Bearing Pad Set

Platform

Upright Cap-Bed Height Only

Upright Cap-Above Bed Only

150 Amp Manual Reset Circuit Breaker

Roller Chain Cover- Above Bed only

Adjustment Screw, Clevis & Pin

Roller Chain Attachment Fitting

Roller Chain-Passenger's Side

Self-Close Roller
Self-Close Arm Bushing
Extension Spring

Self-Close Rod and Linkage
Self-Close Arm-Left
Self-Close Arm-Right

Release Solenoid

Safety Trip Bar

Hinge Tube

DESCRIPTION

47

54

59

66

65

55
56

51

53

52

49

48

41

44

46

42

ITEM#

70

Latch Padlock and Pin

90 Degree Pump Elbow

40

83

82

Platform Latch-RF Only

Platform Gear Kit-RF Only

 DPN: 009900                                                                                                      

 Page 23 of 28  

                                                                                        Rev 18           6-29-21

95

94

Cartstop Torsion Springs
Cartstop Latch Kit

99

Cartstop Hinge Kit

43

Roller Chain- Driver's Side

100

CTC Mounting Bracket and Shield Kit

101

Tie Down Ring

Содержание Railgate 1600 Series

Страница 1: ...n Label located on the driver s door pillar Limitations These loading limitations are outlined in the Vehicle Owner s Manual Before installing or using this Lift Gate please observe the Vehicle Loadin...

Страница 2: ...ectrical Wiring Diagrams Standard Fixed Control Optional Pendant Control Power Unit Control Circuit Operator s Instructions Railgate Terms and Method of Operation Self Close Operator s Instructions To...

Страница 3: ...r or service information contact possible injury or death Tommy Gate or an authorized distributor for assistance TO THE OWNER OPERATOR CAUTION indicates a potentially hazardous situation which if not...

Страница 4: ...WARNING 14253 CENTER LOAD Tommy Gate does not recommend that you ride on the platform while operating the liftgate However if you must ride in order to safely move your cargo follow the safety precau...

Страница 5: ...ng areas from petroleum based oil not grease Below freezing 10W Above freezing 20W Nondetergent oil weight to use becoming dry Decal No 8 XXX lb or XXX kg Rated Lift Capacity Located on the control sh...

Страница 6: ...sult in damage to the rail gate Refer to the Installation Instructions for more cutting details 2929 CAUTION Maximum outrail ground clearance for this Bed Height rail gate is 28 Cutting the outrail in...

Страница 7: ...nd never exceed the rated capacity of the liftgate Be aware of how much is being hauled and never exceed the rated capacity of the vehicle Two safety switches are mounted above the safety trip bar The...

Страница 8: ...front to back Step 9 DPN 009900 Page 8 of 28 Rev 18 6 29 21 Figure 2 Figure 3 to help secure the load Figure 5 To turn the control power on press the POWER ON hidden switch once marked with white rin...

Страница 9: ...to the travel position Step 12 Note To prevent damage to the gate or truck never close the platform until both of the Retention Ramps are locked in the travel position DPN 009900 Page 9 of 28 Rev 18 6...

Страница 10: ...ith white rings or circles located below the Tommy Gate logo You should see the amber LED POWER ON light when the control is armed To disarm the control press the POWER ON hidden switch again Terms us...

Страница 11: ...ly 4 below bed height Use both hands to fold the platform to the vertical position Figure 18 Step 13 RF gates only Position the platform at a comfortable height to close the folding extension Figure 1...

Страница 12: ...ition in vertical position RETENTION RAMP OPERATOR S INSTRUCTIONS Platform and ramp both in the travel position Platform open with ramp in the travel position Platform open with ramp in the vertical p...

Страница 13: ...12VDC SUPPLY FOR CONTROL RED SYSTEM AWG 18 WIRES MAIN POWER CABLE AWG 4 SWITCH PRESS TWICE WITHIN ONE SECOND TO ACTIVATE TIMER POWER ON HIDDEN SWITCH PRESS ONCE TO LIFTGATE ACTIVATED HIDDEN LIFTGATE...

Страница 14: ...ROCEEDING YELLOW RED BLACK OR BROWN LOWER AWG 4 GROUND CABLE BAT terminal BLACK NOT A GROUND PUMP AND MOTOR LOWER SOLENOID PUMP MOTOR MAIN POWER CABLE AWG 4 COMMON GROUND VALVE CIRCUIT BREAKER AND MAS...

Страница 15: ...et Battery Wire Primary Wire Grounded through motor chassis Elements within are part of the control Positive 12V Negative battery terminal M Safety Trip Bar Limit Switch Raise Solenoid Pump Motor Lowe...

Страница 16: ...l fittings replace or repair if found F Clean the inside surfaces of the uprights with a nonflammable solvent All installations re installations and repairs of Tommy Gate Railgates should be performed...

Страница 17: ...e platform grind or file off burr from outrail a Adjust lift chains so platform is level with top of mainframe on LIFTGATE ACTIVATED LED light should come on b Check and clean or repair all electrical...

Страница 18: ...S OR IMPLIED INCLUDING THE WARRANTY OF DEVIATION FROM THE WARRANTY TIMES LISTED MUST BE AUTHORIZED BY STANDARD WARRANTY due to misuse abuse accidents improper shipping or parts which have been incorre...

Страница 19: ...ANTY REQUEST NUMBER or the authorized distributor will be asked to return the product for inspection to 4 If the product or parts are to be replaced the authorized distributor will be instructed to ei...

Страница 20: ...ERNAL TIMED ELECTRIC TOGGLE CONTROL 43 6 18 2 56 1 42 68 59 53 54 55 5 65 7 8 8 44 42 41 7 8 82 84 6 83 8 67 38 10 46 15 10 8 47 11 33 12 13 14 21 40 24 25 26 30 37 35 20 27 23 32 66 31 17 3 39 15 10...

Страница 21: ...1 1 88 90 85 89 1600 AND 2000 RAILGATE SERIES BOTTLE RACK REPAIR PARTS DRAWING FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 89 90 85 86 93 92 DPN 009900 Page 21 of 28 Rev 18 6...

Страница 22: ...9900 Page 22 of 28 Rev 18 6 29 21 75 76 1600 AND 2000 RAILGATE SERIES ALUMINUM CARTSTOP REPAIR PARTS DRAWING FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 77 75 78 79 76 77 94...

Страница 23: ...Lights License Plate Mount Kit Railgate Latch Spring DESCRIPTION 1600 AND 2000 RAILGATE SERIES REPAIR PARTS LIST FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 8 18 19 17 15 10...

Страница 24: ...DPN 009900 Page 24 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 25: ...DPN 009900 Page 25 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 26: ...DPN 009900 Page 26 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 27: ...00 Page 27 of 28 Rev 18 6 29 21 Reminders Service liftgate according to page 16 Date of Service Services Performed SERVICE RECORD Installed By Date of Purchase LIFTGATE INFORMATION Model Number Serial...

Страница 28: ...Manufacturing Plant 83 Bus Brown Drive Woodbine Iowa 51579 FAX 712 647 2417 Corporate Offices 33717 N Scottsdale Rd Ste 120 Scottsdale AZ 85266 FAX 602 955 3902 712 847 8000 TOMMY GATE The original h...

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