background image

Folding

Extension

Figure 17 (RF only)

Step 11.  To load and use the railgate, center the load on the platform side to side and front to back. Put heavier

               loads as close to the front of the platform as possible(near truck).  Tie down rings are provided to help
               secure the load (Figure 15).

Step 10.  Lower the platform to the ground by pressing down on the toggle switch.

Figure 14

Press down

on the toggle
switch

Figure 15

Step 12.  To raise (or lower) the load, push up (or down) on the toggle switch until the load has reached the desired

               position. Do not allow the pump and motor to continue to run after the platform has reached its maximum
               height or after it has reached an obstruction (Figure 16).

Figure 16

switch

the toggle

Press up on

RAILGATE OPERATOR'S INSTRUCTIONS

TORSION SPRING PLATFORM

Note

:  Railgate capacity depends on both the weight and location of the load.   Capacity of the 1600 & 2000

Series is based on a load at capacity located 28" back of the platform front (near truck).

 DPN: 009900                                                                                                      

 Page 11 of 28  

                                                                                        Rev 18           6-29-21

Note:

 The platform must be lowered 4" below bed height to keep the platform from coming in contact with

the mainframe, to prevent the platform ear from going over the latch lever, and reduce the platform closing
effort.

Step 15.  To close the platform, stand to the passenger's

               side of the platform, not under, behind, or on the
               platform. Position the platform approximately
               4" below bed height. Use both hands to fold the
               platform to the vertical position (Figure 18).

Step 13.  (RF gates only) Position the platform at a

               comfortable height to close the folding
               extension (Figure 17).

Step 14.  (RF gates only) Close the folding extension

               (Figure 17).

Step 17.  Always install the latch padlock, latch padlock pin, and deactivate the control when not in use.

Step 16.  Hold the platform

               vertical against the
               latch lever with one
               hand and slowly
               lower the platform
               into the latch plates
               until the latch lever
               completely closes
               over the ear on the
               platform
               (Figure 19).

switch

BED HEIGHT

POSITION PLATFORM
BELOW BED HEIGHT

Figure 18

on the toggle

Press down

Figure 19

CENTER

LOAD

However, if you must ride in order to safely move your cargo, follow these safety precautions.

Tommy Gate does not recommend that you ride on the platform while operating the liftgate.

     C. To avoid overloading the liftgate, derate the capacity by the weight of the operator.

     B. Always secure load in a safe manner to prevent shifting of the load.  Center and secure load on

     D. Stand in the area indicated by the footprints in the figure below (Figure 15), keeping

     E. Use only a pendant control or a control mounted on the inside of the outrail or truck to operate

     A. Inspect the liftgate prior to use.  Do not operate if unsafe conditions exist.

          the lift while standing on the platform.

          hands and feet away from the edges and any moving parts.

          platform side to side and front to back.

Tie down ring

LIFTGATE

ACTIVATED

ON

POWER

UP

DN

LIFTGATE

ACTIVATED

ON

POWER

UP

DN

LIFTGATE

ACTIVATED

ON

POWER

UP

DN

WARNING

Содержание Railgate 1600 Series

Страница 1: ...n Label located on the driver s door pillar Limitations These loading limitations are outlined in the Vehicle Owner s Manual Before installing or using this Lift Gate please observe the Vehicle Loadin...

Страница 2: ...ectrical Wiring Diagrams Standard Fixed Control Optional Pendant Control Power Unit Control Circuit Operator s Instructions Railgate Terms and Method of Operation Self Close Operator s Instructions To...

Страница 3: ...r or service information contact possible injury or death Tommy Gate or an authorized distributor for assistance TO THE OWNER OPERATOR CAUTION indicates a potentially hazardous situation which if not...

Страница 4: ...WARNING 14253 CENTER LOAD Tommy Gate does not recommend that you ride on the platform while operating the liftgate However if you must ride in order to safely move your cargo follow the safety precau...

Страница 5: ...ng areas from petroleum based oil not grease Below freezing 10W Above freezing 20W Nondetergent oil weight to use becoming dry Decal No 8 XXX lb or XXX kg Rated Lift Capacity Located on the control sh...

Страница 6: ...sult in damage to the rail gate Refer to the Installation Instructions for more cutting details 2929 CAUTION Maximum outrail ground clearance for this Bed Height rail gate is 28 Cutting the outrail in...

Страница 7: ...nd never exceed the rated capacity of the liftgate Be aware of how much is being hauled and never exceed the rated capacity of the vehicle Two safety switches are mounted above the safety trip bar The...

Страница 8: ...front to back Step 9 DPN 009900 Page 8 of 28 Rev 18 6 29 21 Figure 2 Figure 3 to help secure the load Figure 5 To turn the control power on press the POWER ON hidden switch once marked with white rin...

Страница 9: ...to the travel position Step 12 Note To prevent damage to the gate or truck never close the platform until both of the Retention Ramps are locked in the travel position DPN 009900 Page 9 of 28 Rev 18 6...

Страница 10: ...ith white rings or circles located below the Tommy Gate logo You should see the amber LED POWER ON light when the control is armed To disarm the control press the POWER ON hidden switch again Terms us...

Страница 11: ...ly 4 below bed height Use both hands to fold the platform to the vertical position Figure 18 Step 13 RF gates only Position the platform at a comfortable height to close the folding extension Figure 1...

Страница 12: ...ition in vertical position RETENTION RAMP OPERATOR S INSTRUCTIONS Platform and ramp both in the travel position Platform open with ramp in the travel position Platform open with ramp in the vertical p...

Страница 13: ...12VDC SUPPLY FOR CONTROL RED SYSTEM AWG 18 WIRES MAIN POWER CABLE AWG 4 SWITCH PRESS TWICE WITHIN ONE SECOND TO ACTIVATE TIMER POWER ON HIDDEN SWITCH PRESS ONCE TO LIFTGATE ACTIVATED HIDDEN LIFTGATE...

Страница 14: ...ROCEEDING YELLOW RED BLACK OR BROWN LOWER AWG 4 GROUND CABLE BAT terminal BLACK NOT A GROUND PUMP AND MOTOR LOWER SOLENOID PUMP MOTOR MAIN POWER CABLE AWG 4 COMMON GROUND VALVE CIRCUIT BREAKER AND MAS...

Страница 15: ...et Battery Wire Primary Wire Grounded through motor chassis Elements within are part of the control Positive 12V Negative battery terminal M Safety Trip Bar Limit Switch Raise Solenoid Pump Motor Lowe...

Страница 16: ...l fittings replace or repair if found F Clean the inside surfaces of the uprights with a nonflammable solvent All installations re installations and repairs of Tommy Gate Railgates should be performed...

Страница 17: ...e platform grind or file off burr from outrail a Adjust lift chains so platform is level with top of mainframe on LIFTGATE ACTIVATED LED light should come on b Check and clean or repair all electrical...

Страница 18: ...S OR IMPLIED INCLUDING THE WARRANTY OF DEVIATION FROM THE WARRANTY TIMES LISTED MUST BE AUTHORIZED BY STANDARD WARRANTY due to misuse abuse accidents improper shipping or parts which have been incorre...

Страница 19: ...ANTY REQUEST NUMBER or the authorized distributor will be asked to return the product for inspection to 4 If the product or parts are to be replaced the authorized distributor will be instructed to ei...

Страница 20: ...ERNAL TIMED ELECTRIC TOGGLE CONTROL 43 6 18 2 56 1 42 68 59 53 54 55 5 65 7 8 8 44 42 41 7 8 82 84 6 83 8 67 38 10 46 15 10 8 47 11 33 12 13 14 21 40 24 25 26 30 37 35 20 27 23 32 66 31 17 3 39 15 10...

Страница 21: ...1 1 88 90 85 89 1600 AND 2000 RAILGATE SERIES BOTTLE RACK REPAIR PARTS DRAWING FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 89 90 85 86 93 92 DPN 009900 Page 21 of 28 Rev 18 6...

Страница 22: ...9900 Page 22 of 28 Rev 18 6 29 21 75 76 1600 AND 2000 RAILGATE SERIES ALUMINUM CARTSTOP REPAIR PARTS DRAWING FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 77 75 78 79 76 77 94...

Страница 23: ...Lights License Plate Mount Kit Railgate Latch Spring DESCRIPTION 1600 AND 2000 RAILGATE SERIES REPAIR PARTS LIST FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 8 18 19 17 15 10...

Страница 24: ...DPN 009900 Page 24 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 25: ...DPN 009900 Page 25 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 26: ...DPN 009900 Page 26 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 27: ...00 Page 27 of 28 Rev 18 6 29 21 Reminders Service liftgate according to page 16 Date of Service Services Performed SERVICE RECORD Installed By Date of Purchase LIFTGATE INFORMATION Model Number Serial...

Страница 28: ...Manufacturing Plant 83 Bus Brown Drive Woodbine Iowa 51579 FAX 712 647 2417 Corporate Offices 33717 N Scottsdale Rd Ste 120 Scottsdale AZ 85266 FAX 602 955 3902 712 847 8000 TOMMY GATE The original h...

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