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Operator’s Manual

Maintenance

5. Maintenance

5.1 Maintenance schedule

Check all external screw connections for tight fit appox. 8 hours alfter first operation.

Component

Maintenance work

Maintenance interval

Drive engine

First oil change and filter.

approx. 8 hours after
initial start-up

Valve clearance

Cold engine: Check valve clearance, and adjust if
necessary. Inlet valve 0,1 mm - outlet valve 0,2
mm.

Air filter

Check dry type air filter - clean or replace filter
cartridge if necessary (pay attention to the
maintenance indication).

daily

Drive engine

Check oil level, if nec. top up oil.

Centre pole height
setting, transport lock

Regrease.

weekly

V-belt

Check V-belt, if. nec. replace.

monthly

Protective frame

Check attachment screws for tight fit.

Tow-bar head

Check oil level, top up if necessary.

Drive engine

Oil change, change oil filter. Keep cooling fins
free of dirt, clean dry. Retighten all accessible
screw connections.

every 250 h

Exciter

Oil change.

Valve clearance

Cold engine: Check valve clearance, and adjust if
necessary. Inlet valve 0,1 mm - outlet valve 0,2
mm.

Fuel filter

Change filter.

every 500 h

Содержание TPC400Z

Страница 1: ...Operator s Manual TPC400Z Reversible Plate Compactor ...

Страница 2: ...out by Tomahawk Power service or authorized specialists The safety of the operator was the primary concern of Tomahawk Power Equipments when this machine was designed Either improper use or incorrect maintenance can pose a risk To attain the best efficiency and trouble free operation of your Tomahawk Power machine Please follow the operating procedures and maintenance schedules in accordance with ...

Страница 3: ......

Страница 4: ... 1 Transport to work site 23 3 2 Recommendations on compaction 24 4 Operation 25 4 1 Starting 25 4 2 Mechanical oil pressure control 26 4 3 Forward and reverse motion 27 4 4 Switching off 27 4 5 Compaction without extension plates 27 4 6 Additional notes on starting at very low temperatures 28 5 Maintenance 29 5 1 Maintenance schedule 29 5 2 Engine oil 30 5 3 Hydraulic control 31 5 4 Exciter 32 5 ...

Страница 5: ...Operator s Manual 5 6 Faults 34 6 1 Forward speed too low 34 6 2 Reverse speed too low 34 6 3 No reverse motion 34 6 4 Loss of hydraulic oil 35 6 5 Engine does not start 35 ...

Страница 6: ...y of machine use is regarded as improper Any damage occurs from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes full responsibility Structural modifications Without the written permission of the manufacturer never attempt to modify the machine parts In doing so it will endanger your safety and the safety of other people In addition this will...

Страница 7: ...gular maintenance work is required in order for the machine to operate properly and reliably over time Failure to perform adequate maintenance reduces the working efficiency of your machine Strictly observe the prescribed maintenance schedules Never run the machine if it requires maintenance or repairs Malfunctions If you detect a malfunction you must shut down and secure the machine immediately E...

Страница 8: ...ctions taking into account the operational regulatory national or generally applicable safety guidelines Operator s controls Cleaning Always keep the operator s controls of the machine dry clean and free of oil or grease Operating elements such as ON OFF switch gas handles etc may not be locked manipulated or changed without authorization from Tomahawk Power Equipments Always keep the machine clea...

Страница 9: ...peration Incorrect operation or misuse by untrained personnel can endanger the health and safety of the operator or third persons and also cause machine and material damage Operating company responsibilities The operating company must make the operator s manual available to the operator and ensure that the operator has read and understood it Work recommendations Please observe the recommendations ...

Страница 10: ... permissible noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection while working you must pay attention and exercise caution because you re hearing is limited e g in case someone screams or a signal tone sounds Tomahawk Power recommends that you always wear ear protection 2 4 ...

Страница 11: ...e the attachment points described in the operator s manual Transport vehicle Use only suitable transport vehicles with sufficient load carrying capacity and suitable tie down lugs Transporting the machine Secure the machine on the transport device against tilting falling or slipping Only use the lashing points listed in the operating instructions Also observe the country specific regulations stand...

Страница 12: ...le of the machine Leaving the danger area Injury may be caused by moving machines or flying materials Ensure that other persons observe a minimum safety distance of 2 m from the machine Caution with movable parts Keep your hands feet and loose clothing away from moving or rotating machine parts Parts of your body being pulled in or crushed can cause serious injuries Switching off the machine Switc...

Страница 13: ...ad carrying capacity of the ground Keep in mind that the load carrying capacity of the earth to be compressed or bed can be greatly reduced by the effects of vibration for example near slopes Avoiding crushing When operating the machine pay particular attention to avoid being squeezed between the machine and an obstacle Always look in the direction of travel Compacting on slopes The following poin...

Страница 14: ...able for any structural damage 2 7 Safety during the operation of combustion engines Checking for signs of damage Check the engine while switched off for leaks and cracks in the fuel line tank and fuel cap at least once per work shift Do not operate the machine if there is visible damage or defects Have any damage or defects eliminated immediately Dangers during operation Combustion engines can be...

Страница 15: ...unnels drifts or deep trenches ensure sufficient ventilation and extraction by for example providing a powerful exhaust air fan Danger of poisoning Do not inhale exhaust fumes They contain toxic carbon monoxide that can lead to unconsciousness or death Caution with hot parts Do not touch any hot parts such as the engine block or exhaust muffler during operation or directly afterwards These parts c...

Страница 16: ...il according to the applicable regulations for environmental protection 2 9 Maintenance Maintenance work Service and maintenance work must only be carried out to the extent described in these operating instructions All other procedures must be performed by your Tomahawk Power representative For further information refer to chapter Maintenance Switching off the engine Before carrying out care or ma...

Страница 17: ...y to dismantle safety devices they must be reassembled and checked immediately after completing maintenance work Always tighten loosened screw connections complying with prescribed starting torque Handling operating fluids safely Observe the following points when handling operating fluids e g fuels oils greases coolants etc Always wear personal safety clothing Avoid skin and eye contact with opera...

Страница 18: ... to exciter unit via automatic centrifugal and V belts Exciter Vibrations Hz 70 Centrifugal force kN 11250 lbs per sq ft Multi grade oil Shell Omala Oil 100 Oil quantity l 0 8 Drive motor Air colled single cylinder 4 stroke diesel engine Piston displacement cm3 445 Engine speed min 1 2850 3060 Rated power kW 7 5 Fuel Diesel Fuel consumption l h 1 8 Tank capacity l 5 0 Oil SAE 10W40 Oil quantity l ...

Страница 19: ...echnical Data TPC400Z Oil quantity l 0 4 Special lubricating grase LPA 95 dB A The weighted effec tive acceleration value determined according to EN ISO 5349 m s2 3 6 Uncertainty K m s2 1 0 In accordance with the installed useful outlet power according to Directive 2000 14 EG ...

Страница 20: ......

Страница 21: ...vibration to be changed by turning the eccentric weights In this way an infinitely variable transition between vibration in forward motion at standstill and in reverse motion is possible This process is hydraulically controlled with the operating control handle 1 on the handle bar 2 Forwards Reverse 2 3 2 The drive engine 11 anchored to the upper mass 7 drives the exciter 5 The torque is transmitt...

Страница 22: ...an be infinitely varied by remote control on the throttle control lever 3 The upper 7 and lower 8 masses are connected to each other by 4 vibration damping rubber metal shock mounts 9 This damping system prevents the very high frequencies from being transmitted to the upper mass 7 As a result the function ability of the drive engine 11 is retained in spite of the high compaction performance The dr...

Страница 23: ...itch off engine before transporting the machine Vertically set guide handle head and lock into place using the lock hook 41 Only attach suitable tackle at the central lifting point 40 provided The central lifting point is located exactly above the centre of gravity of the machine The central lifting point can be displaced rearwards 40 given an application in which the height of the machine is of i...

Страница 24: ...lopes The following points are to be observed when compacting on sloped surfaces slopes embankments Only approach gradients from the bottom a gradient which can be easily overcome upwards can also be compacted downwards without any risk The operator must never stand in the direction of descent The maximum gradient of 25 o must not be exceeded A tilt in excess of this angle could lead to a stopping...

Страница 25: ...er upwards 3 Pull the crank cable outwards from the casing 4 After having engaged the automatic decompression system to the stop position the engine will require five full turns of the crank until the engine regains its compression and fires up 5 Stand beside the engine feet slightly apart viewing in the forward direction 6 Place one hand on the machine an crank with the other hand 7 Keeps a firm ...

Страница 26: ...g first filling of the fuel tank or if the tank has run dry In the case of an automatic engine stop due to an inefficient engine oil supply After freeing the engine when in presence of extremely low temperatures 1 Fill up fuel tank 2 Check engine oil level 3 To activate depress hand lever for approx 5 seconds 4 Hold down pin during approx 5 seconds in the case of encapsulated engine versions 5 Sim...

Страница 27: ...ing intermediate positions of the shift lever 6 or the machine can be employed for particularly intensive compaction at standstill 4 4 Switching off Never switch off the engine with the automatic decompression 2 as this inevitably results in damage to the valve drive and decompression mechanism Move the throttle control lever 8 to the stop 4 5 Compaction without extension plates If the vibration p...

Страница 28: ...tart it again Free the engine by turning it approximately 10 to 20 times with the decompression lever in a central position Then the engine is decompressed but not ready to start This intermediate position is used to turn the engine free when at very low temperatures The turning resistance becomes appreciably lower owing to the change in viscosity of the oil film At the same time you will hear tha...

Страница 29: ...replace filter cartridge if necessary pay attention to the maintenance indication daily Drive engine Check oil level if nec top up oil Centre pole height setting transport lock Regrease weekly V belt Check V belt if nec replace monthly Protective frame Check attachment screws for tight fit Tow bar head Check oil level top up if necessary Drive engine Oil change change oil filter Keep cooling fins ...

Страница 30: ... bracket over used oil container 4 Remove oil drain screw and pour oil into container 5 Screw oil drain screw back in and refasten bracket 6 Pour in 1 0 l of oil through the filler neck 19 Take notice Please pay attention to the corresponding environmental laws when disposing of used engine oil We recommend you carry the oil in a container to a central collecting point for used oils Do not pour us...

Страница 31: ...k oil level 1 Move handle bar 23 into working position of 45 degree 2 Move the Shock handle bar 22 to full reverse position 3 Open filler bore 21 4 Oil level must be at mark if necessary top up with hydraulic oil Shell Omala oil 100 5 Close filler bore 21 ...

Страница 32: ...e 30 2 Tilt vibration plate and keep it tilted until the oil has run out 3 Place vibration plate in horizontal position 4 Pour in 0 8 l Shell Omala oil 100 through the filler bore 5 Close filler bore Tightening torque 100 Nm Do not pour in too much oil Take notice Please pay attention to the corresponding environmental laws when disposing of used engine oil We recommend you carry the oil in a cont...

Страница 33: ...er V belt 1 Remove belt guard 5 by removing the Bolt on both sides 2 Undo screw 30 3 Remove the centrifugal clutch 31 from the engine along with belt 32 and rotate the exciter pulley for the trouble free operation 4 Change exciter V belt 32 5 Assemble the components in reverse order make sure that the Bolt tightening the clutch had attained to full torque limit Do not oil or grease clutch componen...

Страница 34: ...d speed too low Cause Remedy To little hydraulic oil in the centre pole head Top up hydraulic oil Air in hydraulic control Bleed system 6 2 Reverse speed too low 6 3 No reverse motion Cause Remedy Mechanical Fault Contact Tomahawk Power Service Dept ...

Страница 35: ...s of hydraulic oil 6 5 Engine does not start Cause Remedy Leaks Hydraulic hose defective Contact Tomahawk Power Service Dept Cause Remedy Leak of Lubricating Oil Fill up with oil and actuate value lever at oil filter housing once ...

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