background image

 

INTRODUCTION 

 

    Thank you for purchasing the Toku Air Winch.   

This  manual  is  a  guide  which  will  show  you  how  to  use  the  Air  Winch  safely  and  efficiently. 

Please  read  the  manual  in  its  entirety  and  understand  the  contents  before  proceeding  to 

operate the Air Winch. Also convey this information to the actual operators of the winch.   

The Air Winch was designed to operate on compressed air to pull or lift loads. As a result before 

operating the Air Winch, it is necessary to also read the instruction manual for the compressor. 

In  addition,  for  proper  regulations  about  usage  of  the  Air  Winch,  consult  the  “  Crane  safety 

regulations  standards  “ 

 

Usage  other  than  the  ones  written  in  this  manual  should  be 

performed safely and with responsibility. 

Before  reading  the  manual  it  is  important  to  understand  the  following  terms.  Precautions 

concerning safety, the following points should be obeyed. 

 

 

 

 
 

With  regards  to  the  safety  precautions,  the  following  words  are  used  to  identify  safety 

messages in the manual. 

     

  WARNING;  This  word  is  used  on  safety  messages  and  labels  where  a  potential 

dangerous situation could result in serious injury or death if the hazard is not 
avoided. 

     

  CAUTION; This word is used in safety messages and on labels for hazards which could 

result in minor or moderate injury if the hazard is not avoided. This word may 
indicate hazards whose result could be damage to the equipment. Please also 
note a caution mark can lead to serious injury depending on the situation. 

 

◆ 

Store this manual nearby and read it over continuously. 

 

◆ 

If this manual is damaged or is lost, immediately contact your dealer to have it replaced. 

 

◆ 

If the winch is used by more than one person, please have the new person read this manual 

before operating the winch. 

 

◆ 

If the winch is transferred to another location, please make sure this manual is read by the 

next operator/owner. 
(Please  note  this  manual  contains  general  information  about  Precautions  in  operating  the 
purchased item, as a result some diagrams may not relate to the product.) 

 

If  you  have  any  questions  about  the  winch  or  the  instruction  manual,  please  contact

:

Air & Allied Sales (Pacific) Pty Ltd  

 
 

PLEASE  UNDERSTAND  THE  FOLLOWING  POINTS  BEFORE 

READING THIS MANUAL; 

[email protected]

Air & Allied Sales (Pacific) Pty Ltd

www.air-allied.com.au

Содержание TAB-1000

Страница 1: ...ly read all instructions before operating Or servicing any TOKU tools Air Allied Sales Pacific Pty Ltd Head Office 1 50 Success Street Acacia Ridge Brisbane Queensland Australia 4110 TOKU PNEUMATIC CO...

Страница 2: ...ges and labels where a potential dangerous situation could result in serious injury or death if the hazard is not avoided CAUTION This word is used in safety messages and on labels for hazards which c...

Страница 3: ...Precautions during operation Basic Precautions Specifications Description of Parts Preparation before operation Before Operation How to Operation Maintenance and Inspection Trouble shooting sales air...

Страница 4: ...rope WARNING Safe operation starts from a stable position Do not operate the Air Winch in a unstable position Always have good footing and a stable base when operating the Air Winch WARNING Install h...

Страница 5: ...using the Air Winch Do not leave the job site when a load is on the Air Winch Always remove the load before leaving the site WARNING When a load is lifted stay away from the load When the load is lift...

Страница 6: ...st the final 3 winds on the drum may lead to wire rope override from the drum If the rope falls from the drum it will cause a sudden shock to the load increasing the tension on the wire rope It will a...

Страница 7: ...engrave information directly onto the Air Winch If a crack develops and air leaks through this crack do not operate the Air Winch CAUTION Good maintenance will extend the life of the Air Winch Keep a...

Страница 8: ...OF PARTS TAW 300B 300 6 x 37 27 3 4 42 Rc 3 4 M10 x 4 TAW 500 500 8 x 61 20 3 4 75 Rc 3 4 M12 x 4 TAW 1000 1000 10 x 91 11 5 3 9 90 Rc 3 4 M12 x 6 TAW 1500A 1500 12 x 60 8 5 4 1 90 Rc 3 4 M12 x 6 TAW...

Страница 9: ...he bottom of the tank on the compressor and drain the accumulated water moisture or oil Make sure clean dry air is used For details and instructions refer to the Compressor Instruction manual Piping C...

Страница 10: ...0026 0 0047 0 0069 0 0101 0 0121 0 0158 0 0200 0 6 0 0026 0 0040 0 0059 0 0081 0 0104 0 0135 0 0172 0 7 0 0020 0 0035 0 0053 0 0076 0 0090 0 0119 0 0150 MPa Above table shows the volume of pressure l...

Страница 11: ...flush the air inlet area This will prevent any foreign substances from entering the Air Winch CAUTION Before connecting the air hose to the Air Winch apply about 5 cc Lubrication into the Inlet port...

Страница 12: ...ing air pressure is 0 4 0 6 MPa If the air pressure is below 0 4MPa or exceeds 0 6MPa this will effect the performance shorten the life of parts or will become a safety hazard It is necessary to keep...

Страница 13: ...Torque TAW 300B M8 25 N m TAW 500 M8 25 N m TAW 1000 M12 60 N m TAW 1500A M12 60 N m TAW 2000 M16 120 N m WARNING Please confirm that the direction of the Wire Rope is in the direction of the Arrow a...

Страница 14: ...ime to un wind In this case make sure 3 winds on the drum is maintained at all times Also do not over wind the drum since the wire will over ride the drum walls Checking the Wire Rope CAUTION As shown...

Страница 15: ...the air motor and drum is ON Operating and Stop Following the instructions below the direction of the operating handle for winding off and winding roll wire rope Once the handle is released the winch...

Страница 16: ...speed first then wind roll at the speed needed if there is no problem Make sure the landing site for the load is stable and safe Then lower the load at slow speed Apply the Hand Brake Although this h...

Страница 17: ...the wire rope Are there any strands broken If the wire rope is not lubricated properly this will lead to premature wear of the wire Does the Air Winch operate smoothly without abnormal sounds Stop the...

Страница 18: ...prevent rust store the hoist in a dry place TROUBLE SHOOTING WARNING If the Air Winch needs to be dis assembled and repaired please bring the Air Winch to a service shop or the dealer ITEM CAUSE COUN...

Страница 19: ...s is a high precision manufactured product As a result if the unit does not work Operate properly do not attempt to repair the unit Contact our distributor Air Allied Sales Pacific Pty Ltd Also if par...

Отзывы: