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172-65393MA-03 (SS1VG)  4 Aug 2015 

12

 

 

Troubleshooting 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

When the product fails to operate properly, use the following table to locate and 
remedy the cause. 

Problem 

Cause 

Remedy 

No condensate 
is discharged or 
discharge is 
poor 
(blocked) 

The float is damaged or filled with 
condensate 

Replace with new float 

The valve seat opening, screen or 
piping are clogged with rust and scale 

Clean parts 

The trap operating pressure exceeds 
the maximum specified pressure, or 
there is insufficient pressure differential 
between the trap inlet and outlet 

Compare specifications and 
actual operating conditions 

Air binding has occurred (standard 
installation) 

Inlet piping must be at least 
15 mm (

1

/

2

 in), straight, vertical 

and as short as possible 

Air binding has occurred (horizontal 
inlet piping was used) 

Use only vertical inlet piping if 
possible, otherwise install a 
pressure-balancing line 

The specific gravity of the fluid is not 
suitable for this product   

Consult TLV 

Air/gas is 
discharged or 
leaks from the 
outlet* 
(blowing) 
(air/gas 
leakage) 

Rust and scale have built-up around the 
valve seat or beneath the float 

Clean parts 

The valve seat is scratched or damaged  Replace with new valve seat 
The float is misshapen or has a build-up  Clean float or replace with new 

float 

Improper installation orientation 

Correct the installation 

There is excessive trap vibration 

Lengthen inlet piping and 
fasten securely 

Air/gas is 
leaking from a 
place other 
than the outlet 

Gasket(s) are deteriorated or damaged  Replace with new gasket(s) 
Improper tightening torques were used  Tighten to the proper torque 

* The SS1VG–M with metal valve seat has a minimum condensate load requirement to 

ensure proper sealing (see “Specifications”).   

Содержание SS1VG-M

Страница 1: ...65393MA 03 SS1VG 4 August 2015 Free Float Drain Trap SS1VG M SS1VG R Copyright 2015 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO 9001 14001 ...

Страница 2: ...property or persons caused by explosions poisoning or other accidents due to use with hazardous fluids This free float gas trap drain trap uses a precision polished float and three point support for the valve body With no hinges or levers the trap continuously discharges condensate preventing it from collecting The three point seating for the valve body supports the precision ground float securely...

Страница 3: ...rgent situation which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage DANGER When used with toxic flammable or otherwise hazardous fluids manage properly and take appropriate safety measures for the hazardous fluids in use Failure to do so may ...

Страница 4: ...VER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury Use only under conditions in which no water hammer wil...

Страница 5: ...ficient space been secured for maintenance 4 Have isolation valves been installed at the inlet and outlet If the outlet is subject to back pressure has a check valve been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done correctly as shown in the figures below Requireme...

Страница 6: ...arge which may cause burns or other injury CAUTION Refer to the product nameplate for detailed specifications Nominal Diameter Maximum Allowable Pressure Maximum Allowable Temperature TMA Maximum Differential Pressure Maximum Operating Temperature Valve No Production Lot No Model Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING...

Страница 7: ... 3 Float 4 Valve Seat Orifice 5 Valve Seat Orifice Gasket 6 Screen 7 Cover Gasket 8 Cover Bolt 9 Nameplate 10 Flange 11 Screw 12 Spring Washer 13 Connector No Name 1 Body 2 Cover 3 Float 4 Valve Seat Orifice 5 Valve Seat Orifice Gasket 6 Screen 7 Cover Gasket 8 Cover Bolt 9 Nameplate 10 Flange 11 Screw 12 Spring Washer 13 Connector ...

Страница 8: ...tenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body is pointing ...

Страница 9: ... piping must be straight vertical and as short as possible see fig 1 2 If the point of condensate discharge requires horizontal piping it should be kept as short as possible no more than 200 mm 8 in long then arrange vertical inlet piping see fig 2 3 If a longer horizontal length of piping is unavoidable then a pressure balancing line must be installed see fig 3 Figure 1 Figure 2 Figure 3 Receiver...

Страница 10: ...sulting in faulty or low quality products or losses due to air leakage Normal Condensate is discharged continuously and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged and no sound is made Blowing Air or gas continually flows from the outlet and there is a continuous metallic sound Air or Ga...

Страница 11: ... may fall out when the cover is removed Make sure there are no pieces of the old gasket left on the sealing surfaces then reattach be careful not to bend the float guides Fig A Float Remove being careful not to scratch its polished surface Insert being careful not to scratch or misshape Figure A Disassembly Reassemby of Components Inside the Cover Part During Disassembly During Reassembly Connecto...

Страница 12: ... 1 2 Screw 0 3 0 22 1 N m 10 kg cm NOTE Coat all threaded portions and valve seat gasket with anti seize If drawings or other special documentation were supplied for the product any torque given there takes precedence over values shown here Exploded View Body Screen Float Cover Gasket Cover Cover Bolt Cover Valve Seat Valve Seat Gasket Connector Screw Washer ...

Страница 13: ...tial between the trap inlet and outlet Compare specifications and actual operating conditions Air binding has occurred standard installation Inlet piping must be at least 15 mm 1 2 in straight vertical and as short as possible Air binding has occurred horizontal inlet piping was used Use only vertical inlet piping if possible otherwise install a pressure balancing line The specific gravity of the ...

Страница 14: ...per installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any other cause be...

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