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172-65633MA-00  (SJ3V-X)   22 Apr 2016

 

8

 

Disassembly/Reassembly 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

 

Use the following procedures to remove components. Use the same procedures in 
reverse to reassemble.   
(Installation, inspection, maintenance, repairs, disassembly, adjustment and valve 
opening/closing should be carried out only by trained maintenance personnel.) 

 

Drain Plug

 

Part 

During Disassembly 

During Reassembly 

Drain Plug 

Remove with a wrench 

Wrap 3 – 3.5 turns of sealing tape around threads, 
consult the table of tightening torques and tighten to 
the proper torque 

Detaching/Reattaching the Main Screen 

Part 

During Disassembly 

During Reassembly 

Fig. A 

Screen Holder   Remove with a socket 

wrench 

Consult the table of tightening torques 
and tighten to the proper torque 

Bottom Plate

Oval-shaped Hole

 

Screen Holder 
Gasket 

Remove the gasket and 
clean sealing surface 

Replace with a new gasket 

Main Screen   Remove, being careful 

not to bend 

Insert with the proper orientation 
(Fig. A); set the screen with the 
bottom plate facing towards the 
inside of the trap, and the oval-
shaped hole facing towards the 
trap inlet side 

Disassembly/Reassembly of the X-element 

Part 

During Disassembly 

During Reassembly 

Fig. B 

 

X-element

X-element

Guide

Air Vent

Valve Seat

 

X-element 
Cover 

Remove with a socket 
wrench 

Consult the table of 
tightening torques and 
tighten to the proper torque 

X-element 
Cover Gasket 

Remove the gasket and 
clean sealing surface 

Replace with a new gasket 
if warped or damaged 

Spring Clip 

Pinch the insides 
together and remove 
from the X-element guide 

Insert securely into the slot 
in the X-element guide 

X-element 

Grasp the ball on the top 
of the X-element with 
pliers and remove 

Make sure the side of the 
X-element with the ball on it 
is facing up and insert, 
making sure it does not 
catch on the X-element 
guide (Fig. B) 

Air Vent Valve 
Seat 

Remove with a socket 
wrench 

Consult the table of 
tightening torques and 
tighten to the proper torque 

X-element 
Guide 

Remove without bending  Fix with the air vent valve 

seat and make sure the 
X-element can be inserted 
smoothly 

Air Vent Screen  Remove without bending  Insert without bending 

 

Содержание SJ3V-X

Страница 1: ...MA 00 SJ3V X 22 April 2016 Free Float Steam Trap with X element SJ3V X Copyright 2016 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO 90...

Страница 2: ...suited for steam equipment use The X element is very sensitive to changes in temperature and responds with great accuracy allowing for the quick discharge of large quantities of initial air and cold...

Страница 3: ...ANGER WARNING or CAUTION item DANGER Indicates an urgent situation which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION...

Страница 4: ...ecommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury d...

Страница 5: ...ck pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the...

Страница 6: ...to the product nameplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Maximum Differential Pressure Val...

Страница 7: ...bly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open t...

Страница 8: ...lash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes n...

Страница 9: ...tighten to the proper torque Bottom Plate Oval shaped Hole Screen Holder Gasket Remove the gasket and clean sealing surface Replace with a new gasket Main Screen Remove being careful not to bend Inser...

Страница 10: ...and tighten to the proper torque Orifice Gasket Remove the gasket Replace with a new gasket if warped or damaged Table of Tightening Torques Parts Torque Distance Across Flats N m lbf ft mm in Cover B...

Страница 11: ...he gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses...

Страница 12: ...l The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating condit...

Страница 13: ...per installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or ina...

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