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9

 

Disassembly / Reassembly 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

Use hoisting equipment for heavy objects (weighing approximately 20

 

kg (44 lb) or more). Failure to do so may result in back strain or other 

injury if the object should fall.

 

CAUTION 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

Use the following procedures to remove components. Use the same procedures in 
reverse to reassemble.   
(Installation, inspection, maintenance, repairs, disassembly, adjustment and valve 
opening/closing should be carried out only by trained maintenance personnel.) 

Drain Plug (option) 

 

Part 

During Disassembly 

During Reassembly 

Drain Plug 

Remove with a socket 

wrench 

Consult the table of tightening torques and tighten 

to the proper torque 

Drain Plug 

Gasket 

Remove gasket 

Replace with new gasket; coat surfaces with anti-

seize 

Removing / Replacing the Screen and its Parts 

 

Part 

During Disassembly 

During Reassembly 

Screen Holder  Remove with a socket 

wrench 

Consult the table of tightening torques and tighten 

to the proper torque 

Screen Holder 

Gasket 

Remove gasket 

Replace with new gasket; coat surfaces with anti-

seize 

Screen   

Remove screen 

— 

Removing / Replacing the Cover 

 

Part 

During Disassembly 

During Reassembly 

Cover Nut 

Remove with a socket 

wrench 

Consult the table of tightening torques and tighten 

to the proper torque 

Cover 

Remove cover 

Make sure there are no pieces of the old gasket 

left on the sealing surfaces of the body and cover 

Cover Gasket  Remove gasket 

Replace with new cover gasket 

Removing / Replacing the Parts Inside the Body 

 

Part 

During Disassembly 

During Reassembly 

Float   

Remove carefully, being 

careful not to scratch the 

polished surface 

Insert, being careful not to scratch or misshape 

Screw 

Remove with a Phillips 

screwdriver 

Consult the table of tightening torques and tighten 

to the proper torque 

Air Vent Strip 

(Bimetal)   

Remove without bending  Reinstall without bending 

Orifice     

Remove with a socket 

wrench 

Consult the table of tightening torques and tighten 

to the proper torque 

Orifice Gasket  Remove gasket 

If misshapen or damaged, replace with new gasket

Plug 

Remove with a socket 

wrench 

Consult the table of tightening torques and tighten 

to the proper torque 

Plug Gasket 

Remove gasket 

Replace with new gasket; coat surfaces with anti-

seize 

172-65486MA-00 (SH5VL)    5 Sep 2012

 

Содержание SH5VL

Страница 1: ...72 65486MA 00 SH5VL 5 September 2012 ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO 9001 14001 Free Float Steam Trap SH5VL Copyright 2012 by TLV CO LTD All rights reserved ...

Страница 2: ...enting it from collecting The three point seating for the valve body supports the precision polished float securely at three points and ensures a high degree of sealing for even minute quantities of condensate The trap can also be disassembled and reassembled while still installed in the piping This results in considerable time savings and facilitates repair and maintenance The outstanding feature...

Страница 3: ... WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment CAUTION Install properly and DO NOT use this product ou...

Страница 4: ...ring the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury Use only under conditions in wh...

Страница 5: ...e TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done with the proper methods shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not obstructed Diameter i...

Страница 6: ... Discharge As steam is supplied hot condensate flow begins When condensate temperature becomes 90 C 194 F or higher the bimetal air vent strip contracts allowing the float to close off the orifice However the rising condensate level causes the float to rise due to buoyancy opening the orifice and allowing hot condensate to be discharged 3 Closed Position When the condensate flow rate decreases the...

Страница 7: ... to the product nameplate for detailed specifications Maximum Allowable Pressure Model Maximum Allowable Temperature Nominal Diameter Maximum Operating Temperature Maximum Differential Pressure Serial Number Valve No Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with options This...

Страница 8: ...ion inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the trap blow out the inlet piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the trap with the arrow pointing in the direction of...

Страница 9: ...gether with flash steam and the sound of flow can be heard Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise and the surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap outlet together with condensate accompanied by a h...

Страница 10: ...en and its Parts Part During Disassembly During Reassembly Screen Holder Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Screen Holder Gasket Remove gasket Replace with new gasket coat surfaces with anti seize Screen Remove screen Removing Replacing the Cover Part During Disassembly During Reassembly Cover Nut Remove with a socket wrench Consult...

Страница 11: ...e Distance Across Flats Model N m lbf ft mm in N m lbf ft mm in SH5VL 200 150 38 11 2 0 3 0 22 1 N m 10 kg cm NOTE Coat all threaded portions with anti seize If drawings or other special documentation were supplied for the product any torque given there takes precedence over values shown here Exploded View Screen Holder 172 65486MA 00 SH5VL 5 Sep 2012 Cover Bolt Air Vent Strip Bimetal Screw with S...

Страница 12: ...sket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down Screw the plug holder by hand into the product body while making s...

Страница 13: ...f the trap operating pressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Check for a clogged orifice or rust and scale under the float Clean parts Check for damage to the orifice Replace with new orifice Check that the float is not misshapen or coated with sca...

Страница 14: ...c by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any other cause beyond the control of TLV CO LTD 4...

Страница 15: ...Do not use excessive force when opening the blowoff valve Such force may break the pin equipped as a valve stopper causing a blowout from internal pressure resulting in burns or other injury CAUTION The options shown below are available for this product on request Please compare with the product you received Options for Area A Standard without Drain Plug with Drain Plug Torque Distance Across Flat...

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