background image

 

172-65417MA-05  (FS21-L/FS21-H  +  BD2)    4  Oct  2021

 

15 

Troubleshooting 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

 

If the trap fails to operate properly, use the following table to locate the cause and 
remedy. 

Problem 

Cause 

Remedy 

No condensate is 
discharged 
(blocked) or 
discharge is poor 
 

The float is damaged or filled with 
condensate 

Replace with a new float 

The float is sticking to the valve 
seat 

Clean parts 

The valve seat opening, screen or 
piping are clogged with rust and 
scale 

Clean parts 

The capacity of the product is 
insufficient 

Compare specifications and actual 
operating conditions 

The product operating pressure 
exceeds the maximum specified 
pressure or there is insufficient 
pressure differential between the 
product inlet and outlet 

Compare specifications and actual 
operating conditions 

Steam locking has occurred 

Perform a bypass blowdown or 
close the trap inlet valve and allow 
the trap to cool 

Steam is 
discharged or 
leaks from the 
outlet 
(blowing) 
(steam leakage) 

The valve seat opening is clogged 
or there is rust or scale build-up on 
the surface of the float 

Clean parts 

The valve seat is damaged 

Replace with a new valve seat 

The float is damaged 

Replace with a new float 

Improper installation 

Correct the installation 

The bimetal air vent strip is 
damaged 

Replace with a new bimetal strip 

Trap vibration 

Lengthen the inlet piping and fasten 
it securely 

Steam is leaking 
from a place other 
than the outlet 

Gasket deterioration or damage 

Replace with a new gasket 

Improper tightening torques were 
used 

Tighten to the proper torque 

Float frequently 
becomes damaged 

Water hammer has occurred 

Study and correct the piping 

NOTE: If parts need replacement, refer to the parts list in this manual and select the appropriate 

kit/unit for replacement parts. Parts are only available as a part of the kits/units shown. 

 

 

Содержание QuickTrap FS21-H

Страница 1: ...72 65417MA 05 FS21 L FS21 H BD2 4 October 2021 Free Float Steam Trap QuickTrap FS21 L FS21 H Trap Unit S21 L S21 H Copyright 2021 by TLV CO LTD All rights reserved Instruction Manual Instruction Manua...

Страница 2: ...ound float and three point support for the valve body The three point seating for the valve body supports the precision ground float securely at three points and ensures a high degree of sealing for e...

Страница 3: ...Indicates a DANGER WARNING or CAUTION item Indicates an urgent situation which poses a threat of death or serious injury Indicates that there is a potential threat of death or serious injury Indicate...

Страница 4: ...mmended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due...

Страница 5: ...installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the product 6 Has the piping work been done correctly as show...

Страница 6: ...valve when steam is first supplied to the system 2 Condensate Discharge If the temperature of the condensate rises above 90 C 194 F the bimetal air vent strip expands allowing the float to block the v...

Страница 7: ...roduct leading to fluid discharge which may cause burns or other injury CAUTION Refer to the product nameplate for detailed specifications Maximum allowable pressure PMA and maximum allowable temperat...

Страница 8: ...Orifice 16 Snap Ring 5 Orifice Gasket 17 Connector Flange 6 Screen 18 Connector Body 7 Cover Gasket 19 Screen 8 Cover Bolt 20 Screen Holder Gasket 9 Air Vent Strip 21 Screen Holder 10 Screw 22 Connect...

Страница 9: ...ut the inlet piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body is pointing in the direction of condensate flow 4 The c...

Страница 10: ...roducts with screwed connections are installed on horizontal piping there is a danger that the weight of the trap unit will cause the connector body to rotate on the pipe putting the trap mechanism ou...

Страница 11: ...uously together with flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The pro...

Страница 12: ...e assembly and prevent loosening of the gaskets apply a small amount of adhesive at 120 intervals around the outer edge of the gaskets Attaching the Trap Unit to the Connector Body Figure A 1 If attac...

Страница 13: ...ening torques and tighten to the proper torque Orifice Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket Disassembly Reassembly of Components Inside the Connector Body Part...

Страница 14: ...w Spring Washer Float Cover Gasket Screw Spring Washer Connector Orifice Orifice Gasket Cover Cover Bolt Connector Body Connector Bolt Screen Screen Holder Gasket Screen Holder Nameplate Connector Fla...

Страница 15: ...face of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads Hold the plug holder upside...

Страница 16: ...fficient pressure differential between the product inlet and outlet Compare specifications and actual operating conditions Steam locking has occurred Perform a bypass blowdown or close the trap inlet...

Страница 17: ...e maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which...

Страница 18: ...DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL...

Страница 19: ...ks Road Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao B...

Страница 20: ...et to avoid contact with internal fluids that will be discharged Operate the valve slowly and surely taking care to avoid the area from which internal fluids are discharged and any fluids deflected of...

Страница 21: ...with another wrench and slowly loosen Condensate and steam will discharge from the blow outlet in a jet stream Be careful not to loosen the BD2 valve so far that it becomes removed from the BD2 valve...

Отзывы: