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172-65417MA-05  (FS21-L/FS21-H  +  BD2)    4  Oct  2021

 

10 

Maintenance 

 

 

Take measures to prevent people from coming into direct contact with 

product outlets. Failure to do so may result in burns or other injury from 

the discharge of fluids.

 

CAUTION 

 

 

Be sure to use only the recommended components when repairing the 

product, and NEVER attempt to modify the product in any way. Failure to 

observe these precautions may result in damage to the product or burns 

or other injury due to malfunction or the discharge of fluids.

 

CAUTION 

 

Operational Check 

A visual inspection of the following items should be done on a daily basis to determine 
whether the product is operating properly or has failed. Periodically (at least biannually) 
the operation should also be checked by using diagnostic equipment such as a 
stethoscope, thermometer, TLV Pocket TrapMan or TrapMan. 
If the product should fail, it may cause damage to piping and equipment, resulting in 
faulty or low quality products or losses due to steam leakage.   

Normal: 

 

Condensate is discharged continuously, together with flash steam, 
and the sound of flow can be heard. If there is very little 
condensate, there is almost no sound of flow. 

Blocked: 
(Discharge Impossible) 

 

No condensate is discharged. The product is quiet and makes no 
noise, and the surface temperature of the product is low. 

Blowing: 

 

Live steam continually flows from the outlet and there is a 
continuous metallic sound.   

Steam Leakage: 

 

Live steam is discharged through the trap outlet together with 
condensate, accompanied by a high-pitched sound. 

(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. 
For this reason, the use of a steam trap diagnostic instrument [such as TLV TrapMan if 
appropriate] in conjunction with the visual inspection is highly recommended.) 

 

                                                                                                                   

 

Parts Inspection 

When parts have been removed, or during periodic inspections, use the following table 
to inspect the parts and replace any that are found to be defective. 

Procedure

 

Gaskets:   

Check for warping or scratches 

Screens:   

Check for clogging or corrosion 

Float:   

Check for scratches or dents 

Body Interior:   

Check for build-up 

Orifice opening:   

Check dirt, oil film, wear and damage 

White jet containing
water droplets

Clear, slightly bluish jet

 

Flash Steam 

Live Steam Leakage 

Содержание QuickTrap FS21-H

Страница 1: ...72 65417MA 05 FS21 L FS21 H BD2 4 October 2021 Free Float Steam Trap QuickTrap FS21 L FS21 H Trap Unit S21 L S21 H Copyright 2021 by TLV CO LTD All rights reserved Instruction Manual Instruction Manua...

Страница 2: ...ound float and three point support for the valve body The three point seating for the valve body supports the precision ground float securely at three points and ensures a high degree of sealing for e...

Страница 3: ...Indicates a DANGER WARNING or CAUTION item Indicates an urgent situation which poses a threat of death or serious injury Indicates that there is a potential threat of death or serious injury Indicate...

Страница 4: ...mmended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due...

Страница 5: ...installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the product 6 Has the piping work been done correctly as show...

Страница 6: ...valve when steam is first supplied to the system 2 Condensate Discharge If the temperature of the condensate rises above 90 C 194 F the bimetal air vent strip expands allowing the float to block the v...

Страница 7: ...roduct leading to fluid discharge which may cause burns or other injury CAUTION Refer to the product nameplate for detailed specifications Maximum allowable pressure PMA and maximum allowable temperat...

Страница 8: ...Orifice 16 Snap Ring 5 Orifice Gasket 17 Connector Flange 6 Screen 18 Connector Body 7 Cover Gasket 19 Screen 8 Cover Bolt 20 Screen Holder Gasket 9 Air Vent Strip 21 Screen Holder 10 Screw 22 Connect...

Страница 9: ...ut the inlet piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body is pointing in the direction of condensate flow 4 The c...

Страница 10: ...roducts with screwed connections are installed on horizontal piping there is a danger that the weight of the trap unit will cause the connector body to rotate on the pipe putting the trap mechanism ou...

Страница 11: ...uously together with flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The pro...

Страница 12: ...e assembly and prevent loosening of the gaskets apply a small amount of adhesive at 120 intervals around the outer edge of the gaskets Attaching the Trap Unit to the Connector Body Figure A 1 If attac...

Страница 13: ...ening torques and tighten to the proper torque Orifice Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket Disassembly Reassembly of Components Inside the Connector Body Part...

Страница 14: ...w Spring Washer Float Cover Gasket Screw Spring Washer Connector Orifice Orifice Gasket Cover Cover Bolt Connector Body Connector Bolt Screen Screen Holder Gasket Screen Holder Nameplate Connector Fla...

Страница 15: ...face of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads Hold the plug holder upside...

Страница 16: ...fficient pressure differential between the product inlet and outlet Compare specifications and actual operating conditions Steam locking has occurred Perform a bypass blowdown or close the trap inlet...

Страница 17: ...e maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which...

Страница 18: ...DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL...

Страница 19: ...ks Road Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao B...

Страница 20: ...et to avoid contact with internal fluids that will be discharged Operate the valve slowly and surely taking care to avoid the area from which internal fluids are discharged and any fluids deflected of...

Страница 21: ...with another wrench and slowly loosen Condensate and steam will discharge from the blow outlet in a jet stream Be careful not to loosen the BD2 valve so far that it becomes removed from the BD2 valve...

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