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172-65457MA-02 (JH7.2R-X) 14 Jul 2015

 

5

 

Operation 

Principles of air and condensate discharge: 

1. Start-up Air and Cold Condensate   

  Discharge

 

At start-up, before steam is supplied, the trap is 
cold so the X-element is contracted and the air 
vent valve seat (A) is open. This allows for the 
rapid discharge of air through the air vent valve 
(A) and cold condensate through the orifice (B), 
when steam is first supplied to the system.

 

 

2. Condensate Discharge

 

After the discharge of initial air and cold 
condensate, the heat of the inflowing steam and 
condensate causes the X-element to expand, 
closing the air vent valve (A). The rising 
condensate level causes the float to rise due to 
buoyancy, opening the orifice (B) and allowing 
condensate to be discharged.

 

 

3. Hot Air Discharge 

Should hot air flow into the trap with the steam 
during normal operation, the temperature of the 
X-element drops, causing it to momentarily 
contract and open the air vent valve (A), which 
allows for the rapid discharge of the air. After the 
air is discharged and steam contacts the 
X-element, the temperature will increase 
causeing the air vent valve (A) to close

 

 

4. Closed Position

 

When the condensate flow rate decreases, the 
X-element expands due to the heat of the steam, 
closing the air vent valve (A). In addition, the float 
falls as condensate is discharged, closing off the 
orifice (B). A water seal is maintained at all times 
over the orifice (B) to prevent steam loss.

 

 

 

 

Air 

Steam 

Condensate 

 

Содержание JH7.2R-X

Страница 1: ...A 02 JH7 2R X 14 July 2015 Free Float Steam Trap with X element JH7 2R X Copyright 2015 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO...

Страница 2: ...s steam trap is also of a revolutionary design featuring an integral air vent that employs a high performance X element The X element is very sensitive to changes in temperature and responds with grea...

Страница 3: ...eat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING...

Страница 4: ...recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury...

Страница 5: ...back pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has th...

Страница 6: ...densate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged 3 Hot Air Discharge Should hot air flow into the trap with the steam during normal...

Страница 7: ...meplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Nominal Diameter Maximum Differential Pressure Production Lot No Valve No Maximum Operating Tempe...

Страница 8: ...he discharge of fluids CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before install...

Страница 9: ...flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes...

Страница 10: ...s and tighten to the proper torque Drain Plug Gasket Remove the gasket and clean sealing surface Replace with new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disas...

Страница 11: ...ult the table of tightening torques and tighten to the proper torque Orifice Plug Gasket Remove the gasket and clean sealing surface Replace with a new gasket coat surfaces with anti seize Orifice Rem...

Страница 12: ...Exploded View Drain Plug Gasket Cover Cover Nut Cover Bolt Cover Gasket Screen holder Drain Plug Orifice Body Screen Float Orifice Gasket Orifice Plug Gasket Orifice Plug X element Guide Air Vent Valv...

Страница 13: ...gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of...

Страница 14: ...maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks...

Страница 15: ...oper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or in...

Страница 16: ...e valve insert a flat head screwdriver into the slot on the top of the needle valve and Open Valve slowly turn counterclockwise Do not continue turning the needle valve past the point at which the sna...

Страница 17: ...MPa Discharge Capacity kg h Differential Pressure kg cm 2 More than 1 5 turns 1 Turn Turn Turn Turn Number of turns from full closed position Differential Pressure psi Discharge Capacity lb h More th...

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