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172-65457MA-02 (JH7.2R-X) 14 Jul 2015

 

9

 

Disassembly / Reassembly 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

Use hoisting equipment for heavy objects (weighing approximately 

20 kg (44 lb) or more). Failure to do so may result in back strain or other 

injury if the object should fall.

 

CAUTION 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

Use the following procedures to remove components. Use the same procedures in 
reverse to reassemble. (Installation, inspection, maintenance, repairs, disassembly, 
adjustment and valve opening/closing should be carried out only by trained 
maintenance personnel.) 

 

Drain Plug   

 

Part 

During Disassembly 

During Reassembly 

Drain Plug  Remove with a socket 

wrench 

Consult the table of tightening torques and tighten to the 
proper torque 

Drain Plug 
Gasket 

Remove the gasket 
and clean sealing 
surface 

Replace with new gasket; coat surfaces with anti-seize 

 

Detaching / Reattaching the Cover   

 

Part 

During Disassembly 

During Reassembly 

Cover Nut 

Remove with a socket 
wrench 

Consult the table of tightening 
torques and tighten to the proper 
torque 

Cover 

Remove by lifting up 
and off 

Make sure there are no pieces 
of the old gasket left on the 
sealing surfaces of the body and 
cover, align with the connector 
and reattach (figure A) 

Connector  Remove the connector  Insert into the hole in the body 

Cover 
Gasket 

Remove the gasket 
and clean sealing 
surface 

Replace with a new gasket, be 
sure the hole for the connector 
lines up with the hole in the body 

 

Disassembly / Reassembly of Components Inside the Cover 

 

Part 

During Disassembly 

During Reassembly 

Spling Clip  Pinch the insides 

together and remove 
from the X-element guide 

Insert securely into the grooves 
in the X-element guide (figure 
B) 

X-element 

Remove from the 
X-element guide 

Insert after making sure of the 
correct orientation (figure C) 

Air Vent 
Valve Seat 

Remove with a socket 
wrench 

Consult the table of tightening 
torques and tighten to the 
proper torque 

X-element 
Guide 

Remove without bending  Insert the X-element gently 

Figure A 

 

 

 

 

Connector 

Hole in 

body 

 

 

 

Figure B 

Figure C 

Grooves 

Содержание JH7.2R-X

Страница 1: ...A 02 JH7 2R X 14 July 2015 Free Float Steam Trap with X element JH7 2R X Copyright 2015 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO...

Страница 2: ...s steam trap is also of a revolutionary design featuring an integral air vent that employs a high performance X element The X element is very sensitive to changes in temperature and responds with grea...

Страница 3: ...eat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING...

Страница 4: ...recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury...

Страница 5: ...back pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has th...

Страница 6: ...densate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged 3 Hot Air Discharge Should hot air flow into the trap with the steam during normal...

Страница 7: ...meplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Nominal Diameter Maximum Differential Pressure Production Lot No Valve No Maximum Operating Tempe...

Страница 8: ...he discharge of fluids CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before install...

Страница 9: ...flash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes...

Страница 10: ...s and tighten to the proper torque Drain Plug Gasket Remove the gasket and clean sealing surface Replace with new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disas...

Страница 11: ...ult the table of tightening torques and tighten to the proper torque Orifice Plug Gasket Remove the gasket and clean sealing surface Replace with a new gasket coat surfaces with anti seize Orifice Rem...

Страница 12: ...Exploded View Drain Plug Gasket Cover Cover Nut Cover Bolt Cover Gasket Screen holder Drain Plug Orifice Body Screen Float Orifice Gasket Orifice Plug Gasket Orifice Plug X element Guide Air Vent Valv...

Страница 13: ...gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of...

Страница 14: ...maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks...

Страница 15: ...oper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or in...

Страница 16: ...e valve insert a flat head screwdriver into the slot on the top of the needle valve and Open Valve slowly turn counterclockwise Do not continue turning the needle valve past the point at which the sna...

Страница 17: ...MPa Discharge Capacity kg h Differential Pressure kg cm 2 More than 1 5 turns 1 Turn Turn Turn Turn Number of turns from full closed position Differential Pressure psi Discharge Capacity lb h More th...

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