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172-65129A-03  (GAS1N/GAS2N/GAS3N)    23  Oct  2018

 

12 

Disassembly/Reassembly 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

Use hoisting equipment for heavy objects (weighing approximately 

20 kg (44 lb) or more). Failure to do so may result in back strain or other 

injury if the object should fall. 

CAUTION 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

Use the following procedures to remove components. Use the same procedures in 
reverse to reassemble. (Installation, inspection, maintenance, repairs, disassembly, 
adjustment and valve opening/closing should be carried out only by trained 
maintenance personnel.) 

 

Removing/Reattaching the Drain Plug 

 

NOTE: Before removing other parts, be sure to drain the condensate from inside the trap body. 

Part 

During Disassembly 

During Reassembly 

Drain Plug 

Remove with a socket wrench  Consult the table of tightening torques and 

tighten to the proper torque 

Drain Plug 
Gasket 

Remove the gasket 

Replace with a new gasket; coat surfaces 
with anti-seize 

Removing/Reattaching the Plug

 

Part 

During Disassembly 

During Reassembly 

Plug 

Remove with a socket wrench  Consult the table of tightening torques and 

tighten to the proper torque 

Plug Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket; coat surfaces 
with anti-seize 

Removing/Reattaching the Cover and its Components

 

Part 

During Disassembly 

During Reassembly 

Cover Nut 

Remove with a socket wrench  Consult the table of tightening torques and 

tighten to the proper torque 

Cover Bolt 

Remove only if necessary 

Screw into holes in body 

Cover 

Remove the cover 

Make sure there are no pieces of the old 
gasket left on the sealing surfaces and 
then reattach 

Cover Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket 

Disassembling/Reassembling the Parts inside the Body

 

Part 

During Disassembly 

During Reassembly 

Float 

Remove, being careful not to 
scratch the polished surface 

Insert, being careful not to scratch the 
polished surface 

Orifice 

Remove with a socket wrench  Consult the table of tightening torques and 

tighten to the proper torque 

Orifice 
Gasket 

Remove the gasket and clean 
sealing surfaces 

Replace with a new gasket; coat surfaces 
with anti-seize 

 

Содержание GAS1N

Страница 1: ...GAS2N GAS3N 23 October 2018 Manufacturer 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Copyright 2018 by TLV CO LTD All rights reserved Free Float Gas Tr...

Страница 2: ...persons caused by explosions poisoning or other accidents due to use with hazardous fluids This free float gas trap uses a precision polished float and three point seating for the valve body With no h...

Страница 3: ...n which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment pro...

Страница 4: ...t is hot or under pressure may lead to discharge of fluids causing burns other injuries or damage Take measures to ensure the proper handling such as recovery or dilution of hazardous fluids discharge...

Страница 5: ...outlet is subject to back pressure has a check valve been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into th...

Страница 6: ...and after disassembly maintenance 2 Condensate Discharge As condensate enters the trap the float rises due to buoyancy opening the orifice and allowing condensate to be discharged Increasing condensa...

Страница 7: ...ecifications GAS1N Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Valve No Production Lot No Maximum Differential Pressure GAS2N GAS3...

Страница 8: ...te 12 Drain Plug 13 Drain Plug Gasket 14 Flange Socket 15 Guide Pin 16 Eye Bolt 17 Holder Rod No Name 1 Body 2 Cover 3 Orifice 4 Float 5 Orifice Gasket 6 Cover Gasket 7 Cover Bolt 8 Cover Nut 9 Plug 1...

Страница 9: ...sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Instal...

Страница 10: ...n the trap cover and the dry portion of the receiver tank or gas main Connect the pressure balancing line in the following manner Receiver Tank Gas Main Secondary Side Precautions Take measures to ens...

Страница 11: ...ethoscope or thermometer If the product should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to steam leakage Normal Condensate is discharg...

Страница 12: ...with a socket wrench Consult the table of tightening torques and tighten to the proper torque Drain Plug Gasket Remove the gasket Replace with a new gasket coat surfaces with anti seize Removing Reat...

Страница 13: ...lug 100 73 26 1 GAS3N Cover Nut 250 185 27 1 1 16 Orifice 300 220 32 1 1 4 Plug 300 220 36 1 13 32 Drain Plug 150 110 30 1 3 16 NOTE Coat all threaded portions with anti seize The same tightening torq...

Страница 14: ...ing are clogged with rust and scale Clean parts The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Comp...

Страница 15: ...pecifications or 10 failure to follow the instructions contained in the TLV Instruction Manual for the Product Duration Of Warranty This warranty is effective for a period of the earlier of i three 3...

Страница 16: ...SSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDI...

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