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15 

LIFT PROBLEM TROUBLESHOOTING GUIDE 

 
The following are suggestions to consider if you have problems with the lift.  Please call a 

Trained Lift Service Person and/or qualified electrician for further clarification and information. 
 

Problem 

Cause 

Solution 

 

 

 

Lift Will Not 

Raise or 

Lower 

1. Blown fuse or circuit breaker 

2. "Emergency Stop" button engaged 

3. Tripped thermal overload 

4. Incorrect voltage to motor                 

5. Bad wiring connections 
6. "UP" switch burned out 

7. Motor windings burned out 

8. Side to side synchronization has 

    exceeded maximum limits 

1. Replace fuse or reset/replace circuit breaker 

2. Release button or replace 

3. Reset thermal overload 

4. Supply correct voltage to motor 

5. Repair and insulate all connections 
6. Replace switch 

7. Replace motor 

8. Call a Trained Lift Service Person for assistance 

Lift Will Not 

Raise 

1. Air in oil or low oil level 

2. Lowering Valve leaks 

3. Motor runs backward 

4. Pump damaged 

5. Pump will not prime 

6. Relief Valve leaks 

7. Voltage to motor incorrect 
8. Lift overloaded 

 

1. Check fluid level, oil seal, bleed system  

2. Clean valve or replace 

3. Check for correct wiring 

4. Repair of replace pump 

5. Check fluid level and pick-up tube - replace pump 

6. Clean Relief Valve (replace if necessary) 

7. Supply correct voltage to motor 
8. Verify that loaded vehicle weight does not  

    exceed rated lift capacity 

Lift Will Not 

Lower 

1. Faulty lowering solenoid valve 

2. Obstruction under lift or in roller 

    tracks 

1. Replace valve 

2. Carefully remove obstruction 

Lift Will Not 

Hold 

Pressure 

1. Contamination in system 

2. Internal Cylinder leaks 

3. Lowering Valve leaks  

4. Check Valve leaks 

5. External leaks 

1. Check oil level - bleed cylinders - remove   

   contamination - replace oil seal 

2. Check fitting, replace cylinder 

3. Contaminated fluid, handle binds, clean valves  

4. Clean check valve (replace if necessary) 

5. Check all fittings and repair leaks 

Lift Going 

Up Out of 

Level 

1. Lift installed on un-level floor  

2. Linear Transducer Cables at the lift  

    have changed position relative to  

    one another 

 

1. Reinstall on level surface 

2. Adjust (rotate) one cable to match the position of  

    the opposite cable. Call a Trained Lift Service  

   Person if problem persists 

Anchors Will 

Not Stay 

Tight  

1. Holes drilled oversize 

2. Concrete floor thickness or holding 

    strength not sufficient  

1. Relocate lift using the correct bit to drill holes 

2. Break out old concrete and re-pour new  

    foundation per lift installation instruction  

Locking 
Mechanisms 

Do Not 

Engage / 

Disengage  

1. Safeties are binding 
2. Faulty air cylinder  

3. Damaged air line 

4. Safety locks do not latch properly 

5. Safety locks do not disengage 

1. Lubricate mechanism 
2. Replace air cylinder 

3. Repair/replace air line 

4. Adjust mechanisms per lift installation instructions 

5. Check air supply and air cylinder – replace if  

   required.  Reset electronic circuit by pressing  

   "Emergency Stop Button" for 15 seconds and then  

   release it.   Call a Trained Lift Service Person  

Содержание TLSS10ALOFRR1

Страница 1: ...ing Servicing or Maintaining the Lift SAVE this MANUAL and ALL INSTRUCTIONS Part Number D SLSM 10 FM Issue 0 13 E ective December 15 20 10 Supersedes Issue 0 12 April 15 200 9 Total Automotive Lifting...

Страница 2: ...a pit with a minimum of 4 inches 102mm 3000 psi 20 7MPa concrete that has been aged a minimum of 30 days Please consult a qualified individual if any doubt exists concerning proper installation and s...

Страница 3: ...ory and Hardware Box see list below Optional Accessories included only if ordered Rolling Air Hydraulic Jacks 1 jack per box c w coiled air line Turnplates 1 turnplate per box c w retainer brackets Ac...

Страница 4: ...s the right to change specifications designs or add improvements to its product line without incurring any obligation to make such changes to products sold previously IMPORTANT SAFETY INSTRUCTIONS Whe...

Страница 5: ...plates and turn plates have all lock mechanisms securely in position Also insure that the lift and lift area is clear of all debris and that all oil and grease has been cleaned from runway surfaces 6...

Страница 6: ...on daily with all lift operators LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE IMPORTANT Insure Safety Instruction Decals and Hang Card are affixed to the lift console or operato...

Страница 7: ...provements may change specifications listed in this manual without notice Lift should only be installed in pit with a minimum of 4 inches 102mm 3000 psi 20 7MPa concrete that has been aged a minimum o...

Страница 8: ...8 In Ground Pit Detail for Flushmount Installation Rear Mount Console Front Mount Console...

Страница 9: ...r IMPORTANT DO NOT CUT THE SHIPPING STRAPS HOLDING EACH RUNWAY ASSEMBLY TOGETHER UNTIL INSTRUCTED TO DO SO step 3 page 10 1 Identify pit center line near the front and mark the floor Also mark the cen...

Страница 10: ...stallation process pages 16 30 Use these diagrams and parts lists together with the following written instructions Insure the lift installation complies with ANSI ALI ALIS Safety Requirements for Inst...

Страница 11: ...ft 10 Press the UP button and raise the lift 18 inches from the floor Press the DOWN button and lower the lift down to the floor Check hydraulic oil level in operator console reservoir and top up if r...

Страница 12: ...2 Connect the three wires in each cable as follows both Red wires to Pin 19 the White Wire from runway 1 to Pin 22 the White wire from runway 2 to Pin 21 both Black wires to Pin 20 17 Install both fro...

Страница 13: ...er the lift when raising or lowering Always insure mechanical safety locks are completely engaged on both sides of the lift before proceeding under the lift or a vehicle Lift operating controls are lo...

Страница 14: ...on Inspection and Maintenance ALOIM guidelines EVERY TWO YEARS Change and replace hydraulic oil in cylinders and console reservoir Lubrication Specifications where grease is required use a multi purpo...

Страница 15: ...ulty lowering solenoid valve 2 Obstruction under lift or in roller tracks 1 Replace valve 2 Carefully remove obstruction Lift Will Not Hold Pressure 1 Contamination in system 2 Internal Cylinder leaks...

Страница 16: ...on service part reference SAVE this MANUAL and ALL INSTRUCTIONS Part Number D SLSM 10FM Issue 0 13 E ective Decembe r 15 20 10 Supersedes Issue 0 12 April 15 200 9 Total Automotive Lifting Solutions I...

Страница 17: ...re these lift diagrams and parts lists are kept in a secure place for quick reference Diagram Number Diagram Description includes Part List Page Number 1 Operator Console Locations 18 2 Main Component...

Страница 18: ...18 Diagram 1 OPERATOR CONSOLE LOCATIONS 1 2 3 4 Refer to Pit Drawing page 8 for additional details...

Страница 19: ...side deck weldment north America 1 2 2000024 Wheelstop Weldment 2 3 41140029 Approach Ramp 2 4 1000008 R1 Slip Plate 2 5 2000018 Inner Scissor Arm Set 2 6 2000019 Outer Scissor Arm Set 2 7 2000023 R1...

Страница 20: ...P PLATE SKIN 2 13 31140005 7 8 BALL TRANSFER SKF 24 14 31140051 ID 1 5 x OD 1 75 x 1 1 8 LG BRONZE BUSHING OIL 4 15 21140026 ROLLER 1 5 DIA PIN ASSEMBLY BOTTOM TOP 4 16 3C140029 5 16 SPRING WASHER LW...

Страница 21: ...er 2 2 41140011 Assist Cylinder 2 3 11140033 Main Cylinder Mounting Pin 2 4 31140013 GF 641 Hydraulic Grease Fitting 1 4 20 UNC 10 5 3C140039 1 x 3 5 L Hex Bolt 2 6 3C140031 1 2 Spring Lock Washer 4 7...

Страница 22: ...MANIFOLD FLOW DIVIDER COMBINER 2007F03 05455 01 1 9 31140110 AIR REGULATOR C W GAUGE 1 Parts List Continued from Page 21 Item Part Number Description Qty 10 31140043 1 4 Male x 1 4 M NPT 2 11 31140035...

Страница 23: ...23 Diagram 5 CONSOLE HYDRAULIC CONNECTIONS...

Страница 24: ...31140021 Air Hose EA F1935 4 25 Assembly Red 1 4X 25 3 6 31140028 Air Hose 6 3 8 x 193 L Black Polyethylene Tubing PE064 500K 2 7 31140019 5 32 x 1 8 Elbow Fitting KQ2L11 35S 2 8 31140054 SMC Air Cyl...

Страница 25: ...25 Diagram 7a LOW VOLTAGE CONSOLE CONNECTIONS TOP VIEW 1 PHASE Diagram 7b LOW VOLTAGE CONSOLE CONNECTIONS TOP VIEW 3 PHASE...

Страница 26: ...IFOLD 1 7 31140046 1 4 HYDRAULIC HOSE 15 LENGTH Link PUMP and MANIFOLD 1 8 61140021 HYDRAULIC DRIVE MOTOR 3HP LEESON 1 9 31140047 FLOW RETURN INLET 5 32 POLYURETHANE TUBING WITH FITTINGS 2 10 31140024...

Страница 27: ...27 Diagram 8 CONSOLE COMPONENTS and CONNECTIONS...

Страница 28: ...9 LEVELING PROCEDURE Example 2 leveling start point if highest point on both base frames is here 6 7 9 3 5 2 1 4 8 Example 1 leveling start point if highest point on both base frames is here 6 7 9 3...

Страница 29: ...kin 20 X 20 X 1 4 2 3 11140128 Pivoting Pin for Approach Ramp 2 4 3C140047 Ext Clip Ring for 5 8 Diameter Shaft 4 5 11140130 Ramp Roller flush mount model 4 6 3C140044 3 8 x 1 1 2 S H S B 4 7 3C140027...

Страница 30: ...30 Diagram 11 SAFETY DECAL APPLICATION LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE...

Страница 31: ...31 The above information will assist you with purchasing grout material from a local source The grout material you purchase should meet or exceed these specifications...

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