Genie Z-62/40 TRAX Operator'S Manual Download

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Operator's Manual

-62/40 T

RAX

™

ANSI/CSA
  North America
  South America
  Asia

with
Maintenance
Information

First Edition
Second Printing
Part No. 1272873GT

Summary of Contents for Z-62/40 TRAX

Page 1: ...Operator s Manual Z 62 40 TRAX ANSI CSA North America South America Asia with Maintenance Information First Edition Second Printing Part No 1272873GT...

Page 2: ...y 12 Work Area Safety 13 Legend 22 Controls 23 Inspections 31 Operating Instructions 44 Transport and Lifting Instructions 54 Maintenance 57 Specifications 60 Copyright 2016 Terex Corporation First Ed...

Page 3: ...ber stamped on chassis ground control side Intended Use This machine is intended to be used only to lift personnel along with their tools and materials to an aerial work site Bulletin Distribution and...

Page 4: ...es to your machine Please register your machine by visiting us on the web at www genielift com or by calling us toll free at 1 800 536 1800 Danger Failure to obey the instructions and safety rules in...

Page 5: ...ls on this machine use symbols color coding and signal words to identify the following Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow t...

Page 6: ...s on machines equipped with glow plugs No smoking No flame Stop engine Fire extinguisher No smoking Explosion hazard Electrocution hazard Maintain required clearance Tip over hazard Tip over hazard Ti...

Page 7: ...connect battery Voltage rating for power to platform Pressure rating for air line to platform Recovery procedure if tilt alarm sounds while elevated Platform uphill 1 Lower primary 2 Lower secondary 3...

Page 8: ...Operator s Manual First Edition Second Printing General Safety 6 Z 62 40 TRAX Part No 1272873GT Gener al Safety...

Page 9: ...First Edition Second Printing Operator s Manual General Safety Part No 1272873GT Z 62 40 TRAX 7...

Page 10: ...Operator s Manual First Edition Second Printing General Safety 8 Z 62 40 TRAX Part No 1272873GT...

Page 11: ...First Edition Second Printing Operator s Manual General Safety Part No 1272873GT Z 62 40 TRAX 9...

Page 12: ...Operator s Manual First Edition Second Printing General Safety 10 Z 62 40 TRAX Part No 1272873GT...

Page 13: ...First Edition Second Printing Operator s Manual General Safety Part No 1272873GT Z 62 40 TRAX 11...

Page 14: ...e Occupants must wear a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Operators must comply with employer job site and go...

Page 15: ...7 62 m 500 to 750KV 35 ft 10 67 m 750 to 1000KV 45 ft 13 72 m Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts ener...

Page 16: ...m on the slope as shown in the tilt alarm procedure Follow the steps to lower the boom before moving to a firm level surface Do not rotate the boom while lowering If the tilt alarm sounds with the pla...

Page 17: ...toward any object outside of the platform Maximum allowable side force ANSI CSA 150 lbs 667 N Do not alter or disable machine components that in any way affect safety and stability Do not replace ite...

Page 18: ...on a moving or mobile surface or vehicle Be sure all track lug nuts are properly tightened Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the maximum uphill downhill or s...

Page 19: ...rm floor clear of debris Lower the platform entry mid rail or close the entry gate before operating Do not enter or exit the platform unless the machine is in the stowed position and the platform is a...

Page 20: ...r air leak An air leak or hydraulic leak can penetrate and or burn skin Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Do not allow any object to come near mov...

Page 21: ...y and responsibilities manuals are complete legible and in the storage container located on the machine Component Damage Hazards Do not use any battery or charger greater than 12V to jump start the en...

Page 22: ...platform capacity The combined weight of the cradles panels occupants tools and any other equipment must not exceed rated capacity The panel cradle assembly weighs 30 lbs 13 6 kg The maximum capacity...

Page 23: ...d with movement of the platform with an overhanging load Do not cause a horizontal force or side load to machine by raising or lowering a fixed or overhanging load Electrocution Hazard Keep pipes away...

Page 24: ...22 Z 62 40 TRAX Part No 1272873GT Legend 1 Foot switch 2 Manual storage container 3 Sliding mid rail 4 Lanyard anchorage points 5 Non steer track 6 Steer track 7 Ground controls 8 Primary boom 9 Jib b...

Page 25: ...272873GT Z 62 40 TRAX 23 Controls The Z 62 40 TRAX machine will have one of these two styles of ground control panels The descriptions in this section and the instructions in the Function Test and Ope...

Page 26: ...ight and the primary boom will extend Move the boom extend retract switch to the left and the primary boom will retract 5 LCD readout screen Screen displays hour meter voltage oil pressure and coolant...

Page 27: ...idle 14 Diesel models Glow plug switch if equipped Move the glow plug switch to either side and hold for 3 to 5 seconds 15 Engine start switch Move the engine start switch to either side to start the...

Page 28: ...level indicator light 7 Emergency power switch 8 Drive speed select switch 9 Platform control box heater if equipped 10 Generator switch if equipped 11 Aircraft protection override switch if equipped...

Page 29: ...tch Turtle foot switch activated low idle Rabbit foot switch activated high idle 19 Engine start switch 20 Models with LCD screen Engine shut down indicator light 21 Gasoline LPG models Fuel select sw...

Page 30: ...jib boom will raise Move the jib boom switch down and the jib boom will lower 5 Not used 6 Machine not level indicator light The machine not level indicator light will come on when the tilt alarm sou...

Page 31: ...e machine will drive backwards Press the left side of the thumb rocker and the machine will steer to the left Press the right side of the thumb rocker and the machine will steer to the right 15 Drive...

Page 32: ...rimary boom extend retract switch up and the primary boom will retract Move the boom extend retract switch down and the primary boom will extend 24 Dual axis proportional control handle for primary bo...

Page 33: ...ion is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance...

Page 34: ...issing parts and unauthorized modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Fuel and hydraulic tanks Drive and turntable motors and...

Page 35: ...use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by s...

Page 36: ...rm functions should operate 8 Press and hold the function enable button and activate each boom and platform function toggle switch Result All boom and platform functions should operate through a full...

Page 37: ...tch and restart the engine Result The engine should start 23 Do not press down the foot switch and test each machine function Result No functions should operate Test Machine Functions 24 Press down th...

Page 38: ...rive chassis then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test the Drive Enable System 32 Press down the foot switch and lower the boom...

Page 39: ...If the drive speed with the primary or secondary boom raised or the primary boom extended exceeds 1 ft 30 cm per second immediately tag and remove the machine from service Test the Oscillating Axle i...

Page 40: ...not flash and the machine horn will not sound 57 Activate the foot switch by pressing the foot switch down Result The contact alarm lights lights will flash and the machine horn will sound 58 Insert...

Page 41: ...erator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read...

Page 42: ...Mid rail 2 97865 Warning Electrocution Hazard 1 114258 Danger Explosion Hazard 2 114390 Danger Electrocution Hazard 3 Part No Decal Description Qty 114397 Danger Tilt Alarm 1 133250 Danger Track Speci...

Page 43: ...First Edition Second Printing Operator s Manual Inspections Part No 1272873GT Z 62 40 TRAX 41...

Page 44: ...d 2 114252 Label Tip over Hazard Limit Switches 5 133067 Label Electrocution Hazard 3 Part No Decal Description Qty 133205 Label Electrocution Burn Hazard 1 133263 Label Tracks Specifications 4 219953...

Page 45: ...First Edition Second Printing Operator s Manual Inspections Part No 1272873GT Z 62 40 TRAX 43...

Page 46: ...s the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along...

Page 47: ...cause and repair any malfunction Wait 60 seconds before trying to start again In cold conditions 20 F 6 C and below warm the engine for 5 minutes before operating to prevent hydraulic system damage In...

Page 48: ...ot switch 2 Slowly move the appropriate function control handle or toggle switch or press the appropriate button according to the markings on the control panel To Steer 1 Press down the foot switch 2...

Page 49: ...ch to machine on incline symbol To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at leas...

Page 50: ...level surface symbol High range operation for maximum drive speed Engine Idle Select rpm When the foot switch is not pressed the engine will idle at the lowest rpm Turtle symbol Foot switch activated...

Page 51: ...ct the primary boom If the tilt alarm sounds with the platform downhill 1 Retract the primary boom 2 Lower the secondary boom 3 Lower the primary boom Check Engine Light Light on and engine stopped Ta...

Page 52: ...e alerting others that assistance may be needed These notifications will continue until the system is reset 1 The contact alarm cable is tripped releasing the actuator from the switch socket 2 Insert...

Page 53: ...serve and Obey Pipe cradles must be installed on the inside of the platform Pipe cradles must not obstruct the platform controls or the platform entrance The bottom of the pipe cradle tube must rest o...

Page 54: ...dles may limit the maximum number of occupants in the platform Maximum Pipe Cradle Capacity All models 200 lbs 90 7 kg Pipe Cradle Assembly Weight 21 lbs 9 5 kg Panel Cradle Assembly 1 Apply the warni...

Page 55: ...platform rail tube 2 Insert a bolt with a washer through one side of the clamp 3 Install the strap assembly end plate onto the bolt 4 Insert the bolt through the other side of the clamp 5 Secure with...

Page 56: ...s and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight See the inspections section for the...

Page 57: ...ion and remove the key before transporting Inspect the entire machine for loose or unsecured items Securing the Chassis Use chains of ample load capacity Use a minimum of 6 chains Adjust the rigging t...

Page 58: ...d straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Lifting Instructions Fully lower and retract the boom Fully lower the jib Remove all loose...

Page 59: ...tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Indicates that a cold engine is required before performing this procedure Check th...

Page 60: ...ations Hydraulic oil type Chevron Rando HD equivalent Check the Engine Coolant Level Liquid Cooled Models Maintaining the engine coolant at the proper level is essential to engine service life Imprope...

Page 61: ...acid spills with baking soda and water 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brack...

Page 62: ...7 332 lbs 12 398 kg Machine weights vary with option configurations See serial label for specific machine weight Fuel tank capacity diesel 35 gallons 132 5 liters Maximum slope rating stowed position...

Page 63: ...dition Second Printing Operator s Manual Specifications Part No 1272873GT Z 62 40 TRAX 61 Z 62 40 TRAX Range of Motion Chart Z 62 40 TR AX Part No 1272873GT Operator s M anual First Edition Second Pri...

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