Genie Z-33/18 Operator'S Manual Download

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Operator's Manual

Z-33/18

DC Power

Original Instructions
First Edition
First Printing
Part No. 1257143

with
Maintenance
Information

Serial number range

From serial n.: Z331815M-101

Summary of Contents for Z-33/18

Page 1: ...1 Operator s Manual Z 33 18 DC Power Original Instructions First Edition First Printing Part No 1257143 with Maintenance Information CE Serial number range From serial n Z331815M 101...

Page 2: ...and Lifting Instuctions 39 Maintenance 42 Specifications 44 Copyright 2014 by Terex Corporation First Edition First Printing May 2014 Genie and Z are registered trademarks of Terex South Dakota Inc in...

Page 3: ...d only to lift personnel along with their tools and materials to an aerial work site Bulletin Distribution and Compliance Safety of product users is of paramount importance to Genie Various bulletins...

Page 4: ...d for Accident reporting Questions regarding product applications and safety Standards and regulatory compliance information Current owner updates such as changes in machine ownership or changes in yo...

Page 5: ...and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the mach...

Page 6: ...mbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid...

Page 7: ...5 m sec 12 5 m sec 12 5 m sec Tip over hazard Tip over hazard Raise platform on firm level surface Electrocution hazard Maintain required clearance 12 5 m sec 12 5 m sec 12 5 m sec 12 5 m sec 12 5 m s...

Page 8: ...No smoking No flame Stop engine Read the operator s manual Platform uphill 1 Lower primary 2 Lower secondary 3 Retract primary Platform downhill 1 Retract primary 2 Lower secondary 3 Lower primary Wh...

Page 9: ...No 1257143 Z 33 18 7 First edition First Printing Operator s Manual General Safety Safety Signs and Locations 114249 114252 133067 114334 114345 82481 114334 114249 114252 133067 114345 82481 114249 1...

Page 10: ...al Safety Safety Signs and Locations 114249 114248 400 N 1258501 A 200 kg 200 kg 12 5 m sec 1258501 219958 A 219958 82487 219958 114249 82481 114345 114252 133067 82487 133067 219956 1258501 114248 11...

Page 11: ...must wear a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Operators must comply with employer job site and governmental r...

Page 12: ...in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip...

Page 13: ...he primary boom If the tilt alarm sounds with the platform downhill 1 Retract the primary boom 2 Lower the secondary boom 3 Lower the primary boom Do not raise the boom when wind speeds may exceed 12...

Page 14: ...o the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not place or attach fixed or overhanging loads to any part of...

Page 15: ...a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Do not sit stand or climb on the platform guard rails Maintain a firm fo...

Page 16: ...he controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Bodily Injury Hazard Do not...

Page 17: ...tor s safety and responsibilities manuals are complete legible and in the storage container located on the platform ComponentDamageHazards Do not use the machine as a ground for welding Do not expose...

Page 18: ...ls that may cause sparks Component Damage Hazards Do not use any battery charger greater than 48V to charge the batteries Both battery packs must be charged together Disconnect the battery pack plug b...

Page 19: ...1 Foot switch 2 Manual storage container 3 Sliding mid rail 4 Lanyard anchorage point 5 Platform 6 Platform controls 7 Primary boom 8 Secondary boom 9 Ground controls 10 Power to charger between tires...

Page 20: ...atform level switch 2 Turntable rotate switch 3 Primary boom extend retract switch 4 Primary boom up down switch 5 Platform overload indicator light 6 Key switch for platform off ground selection 7 Re...

Page 21: ...indicator light Light flashing indicates the platform is overloaded and no functions will operate Remove weight until the light goes off 6 Key switch for platform off ground selection Turn the key sw...

Page 22: ...level indicator light 6 Red Emergency Stop button 7 Proportional control handle for drive function and thumb rocker for steer function 8 Drive enable indicator light 9 LCD display 10 Drive enable swi...

Page 23: ...to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine 7 Proportional control handle for drive function and thumb rocker for steer function Move the con...

Page 24: ...lower Move the control handle to the right and the turntable will rotate to the right Move the control handle to the left and the turntable will rotate to the left 13 Thumb rocker switch for primary...

Page 25: ...igned to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures...

Page 26: ...and unauthorized modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Hydraulic tank Drive and turntable motors and drive hubs Wear pads T...

Page 27: ...the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step...

Page 28: ...Press and hold the function enable button and activate each boom and platform function toggle switch Result All boom and platform functions should operate through a full cycle The descent alarm should...

Page 29: ...own the foot switch and test each machine function Result No functions should operate Test Machine Functions 21 Press down the foot switch 22 Activate each machine function control handle or toggle sw...

Page 30: ...chassis then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test the Drive Enable System 29 Press down the foot switch and lower the boom to...

Page 31: ...m s immediately tag and remove the machine from service 43 Rotate the turntable until the primary boom moves past one of the non steer wheels 44 Extend the primary boom approximately 10 cm 45 Slowly m...

Page 32: ...or determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and...

Page 33: ...over Crush Hazard 1 1258501 Label Tip over Hazard CE 1 97815 Label Lower Mid rail 1 114249 Label Tip over Hazard Tires 4 114252 Label Tip over Hazard 3 133067 Label Electrocution Hazard Limit Switches...

Page 34: ...n from view i e under covers 82487 97815 114249 114252 114249 133067 82487 1257156 Safety Label 1258982 1258499 1258982 Serial Label 1258982 40434 Safety Tape Safety Tape 114249 Safety Tape 133067 125...

Page 35: ...responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools...

Page 36: ...ource fails 1 Turn the key switch to ground or platform control 2 Pull out the red Emergency Stop button to the on position 3 Press down the foot switch when using the controls from the platform 4 Sim...

Page 37: ...form controls and the drive chassis to identify the direction the wheels will turn To Drive 1 Press down the foot switch 2 Increase speed Slowly move the drive control handle off center Decrease speed...

Page 38: ...the machine must be winched or transported up or down the slope See Transport and Lifting section Drive Enable Light on indicates that the boom has moved just past either non steer wheel and the drive...

Page 39: ...m 2 Lower the secondary boom 3 Lower the primary boom Platform Overload Indicator Light Light flashing indicates the platform is overloaded and no functions will operate The LCD screen on the platform...

Page 40: ...rfill prior to the charge cycle 2 Replace the battery vent caps 3 Connect the battery charger to a grounded AC circuit 4 The charger will indicate when the battery is fully charged 5 Check the battery...

Page 41: ...and the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight See the inspections section for the serial label location Be sure the turntable is...

Page 42: ...sis Use chains of ample load capacity Use a minimum of 4 chains or straps Adjust the rigging to prevent damage to the chains For diagram refer to the Lifting Instructions Securing the Platform Z 33 18...

Page 43: ...cient to withstand the machine weight See the serial label for the machine weight Lifting Instructions Fully lower and retract the boom Remove all loose items on the machine Use the turntable lock pin...

Page 44: ...s appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform t...

Page 45: ...ery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are in place and secure Standard Batteries 4 Remove the battery vent caps 5 Check the battery acid l...

Page 46: ...of weighted acceleration to which the whole body is subjected does not exceed 0 5 m s2 AC outlet in platform standard Hydraulic pressure maximum boom functions 207 bar Hydraulic tank capacity 20 8 l A...

Page 47: ...Part No 1257143 Z 33 18 45 First edition First Printing Operator s Manual Specifications Range of Motion Chart FEET...

Page 48: ...46 Z 33 18 Part No 1257143 First edition First Printing Operator s Manual Specifications METERS...

Page 49: ......

Page 50: ...1 Distribuited By www genielift com Powered by TCPDF www tcpdf org...

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