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FITTING INSTRUCTIONS 

Product: 

T13 Outback Deluxe Frontal Protection System 

Vehicle: 

Holden Colorado 2016+ 

Part No.  

  070SB13L32R 

 

 

 

 

For product warranty, please refer to our website, www.tjm.com.au 

File: F-13409 

Page 1 of  28 

28/03/2017 

 

Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002 

a) 

Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those 
specified by the V.F.P.S. manufacturer in this instruction. 

b) 

Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). 

c) 

Do not remove any plaques or labels from the V.F.P.S. 

d) 

Do not modify the structure of the V.F.P.S. in any way. 

 

Read instructions fully before commencing fitment. 

 

Estimated Fitting Time: 4hrs 

 

The fitment of TJM products does not nullify the OE manufacturer's 

operating guidelines and/or warnings. Ensure you are familiar with and 

adhere to the usage instructions specified by the manufacturer in the 

owner's manual or other official documentation

 

Left hand and Right hand components are determined as seated in the 

vehicle. 

 

Check for (and remove) any build up in all captive nuts fitted to the FPS. 

 

When fitting accessories to TJM products (ie. driving lights and aerials), 

ensure suitable washer plates are used under the mounting surface that 

allow the accessory to be secured in a way that prevents it from damaging 

the product. 

 

When removing protective coatings, ensure all new edges are deburred, 

clean any swarf from the area and apply rust preventative to exposed 

surfaces. 

 

Supplementary kit 076SKITA32R is required for fitment of TJM Torq winch.  

 
 

 
 

 
 
 
 
 

 

 

Bolt tensions 

Dia. (mm) 

Nm 

ft.lbs 

Dia. (inch) 

Nm 

ft.lbs 

All bolt tensions are 

as follows unless 

otherwise 
specified. 

1/4” 

5/16” 

22 

15 

22 

16 

3/8” 

33 

27 

10 

44 

32 

7/16” 

55 

43 

12 

77 

57 

1/2” 

86 

66 

Содержание 070SB13L32R

Страница 1: ...TJM products does not nullify the OE manufacturer s operating guidelines and or warnings Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner s...

Страница 2: ...RUCTIONS Product T13 Outback Deluxe Frontal Protection System Vehicle Holden Colorado 2016 Part No 070SB13L32R For product warranty please refer to our website www tjm com au File F 13409 Page 2 of 28...

Страница 3: ...A Double Sided Tape 650mm 1 K1361 N A Pinch Weld Steel Sprung 250mm 1 93154 N A Pinch Weld 600mm 1 K3219 N A Bumper Trim Template 1 F 13782 T N A Rated Recovery Point Label 1 HC0064 ITEM NO Descripti...

Страница 4: ...ght line from the point marked in step 1 1 into the lower corner of the spar as shown 1 3 Mark a bumper trim line 15mm down from the previously marked line as shown Repeat on opposite side of vehicle...

Страница 5: ...ding the screws as indicated Step 5 only applies if fog lights are installed to the bumper assembly Otherwise please proceed to step 6 5 Disconnect the fog lights wiring harness from the vehicle 6 Rem...

Страница 6: ...9 Remove retain the bumper assembly from the vehicle carefully set it aside 10 Remove retain the steering guard from the vehicle retaining the fasteners 6 11 Remove discard the fasteners 2 that are s...

Страница 7: ...the front of the tow points to drop slightly in conjunction with step 12 above 14 Remove discard the front intrusion beam retaining the indicated fasteners 2 whilst discarding the rest 15 Connect the...

Страница 8: ...e 2 indicated fasteners and associated bracket from both sides of the vehicle 19 Mark a point 75mm down from the top rear corner of the bumper retention clip 20 Mark a point 45mm down from the top fro...

Страница 9: ...le 24 Trim the bumper retaining clip along the line marked in step 21 25 Drill the indicated existing rivet hole in the vehicle body out to 6mm 26 Cut and grind the lower bumper retaining clip stud so...

Страница 10: ...olt 1 1 4 x 5 8 Flat Washers 2 and M6 x 1 0 Nyloc Nut 1 30 Secure outer body cover mount through the indicated hole with an M8 x 1 25 x 20mm Button Head Bolt 1 M8 x 19mm Flat Washers 2 and M8 Nyloc Nu...

Страница 11: ...irdam joining with the line marked in step 33 3 33 5 Draw a line 90mm out from and parallel with the back edge of the airdam as shown 33 6 Join the ends of the lines marked in steps 33 4 and 33 5 with...

Страница 12: ...x 1 5 x 45mm hex bolt 1 9 16 x 1 1 8 flat washers 2 M14 nyloc nut 1 35 Position an M10 x 1 25 x 100mm hex bolt 1 M10 x 30mm flat washer 1 at the indicated location 36 Position an M10 x 66mm long tube...

Страница 13: ...m hex bolt 1 M10 x 30mm flat washers 2 M10 nyloc nut 1 M10 x 50mm long tube spacer 39 Repeat steps 34 to 38 for the opposite side of the vehicle then tighten fasteners to the torque specified on page...

Страница 14: ...s required to ensure there is minimal gap between the winch frame and chassis cross member 43 Centre the winch frame to the vehicle body and tighten the fasteners installed in steps 40 and 42 to the t...

Страница 15: ...ners installed in step 45 to fill the void between the chassis mount and winch frame 47 Tighten all fasteners to the values specified on page 1 48 Repeat steps 44 47 for the opposite side of the vehic...

Страница 16: ...ket so the nut is situated on top of the bracket Repeat on opposite side of vehicle Steps 53 through to 55 only apply if a winch is to be fitted Otherwise please proceed to step 56 53 If required perf...

Страница 17: ...ion between black and painted bumper sections as a guide to join marked lines 57 Cut the grille through the ribs on the underside of the lower spar as shown 58 Mark a vertical line on the grille suppo...

Страница 18: ...o 070SB13L32R For product warranty please refer to our website www tjm com au File F 13409 Page 18 of 28 28 03 2017 61 Fit pinch weld to bumper as shown on both sides 62 Tighten the OE fasteners loose...

Страница 19: ...ined OE fasteners for all mounting points except for the indicated position 65 Fit the supplied logo backing plate to the inside of the centre guard as shown using M6 x 1 0 x 20mm button head bolts 2...

Страница 20: ...and OE guard to the winch frame using M8 x 1 25 x 35mm Hex Head bolts 2 M8 Spring Washers 2 and 5 16 x 1 1 4 Flat Washers 2 If no winch has been fitted proceed to step 70 69 Install and tighten the fr...

Страница 21: ...trim the inner wheel guards for both sides of the vehicle insert it behind the body cover panel flanges 74 Tuck the trimed inner wheel guards into the body cover panels 75 Insert the nylon plugs supp...

Страница 22: ...ge nuts 2 into the fog light mounting brackets as shown 79 Refer to the fitting instructions provided in the fog light kit to install fog lights to the FPS Cage nuts installed in step 78 replace 2x fl...

Страница 23: ...in the fitting kit 84 Press out the blanking from the front of the parking sensor housing and insert the parking sensor 85 Secure the parking sensor retaining plate to the parking sensor housing using...

Страница 24: ...then affix the parking sensor housings to the rear side of the FPS IF PARKING SENSORS ARE FITTED ENSURE THEY ARE POSITIONED AND ORIENTED ACCORDING TO THE NOTES MADE IN STEP 81 STEP 88 APPLIES ONLY IF...

Страница 25: ...o parking sensors Use the parking sensor harness clips to secure excess to the fog lights as shown 91 With the assistance of another person carefully lift the FPS into position on the winch frame then...

Страница 26: ...f the car 93 Use the indicated hole in the sliding washer plate as a guide and drill an 8mm hole through the mounts in both sides of the vehicle Keep the drill square to align with holes in winch fram...

Страница 27: ...g under guard as shown secure it in place using M6 x 1 0 x 20mm button head bolts 3 M6 spring washers 3 1 4 x 5 8 Flat Washers 3 101 Secure the wing guard at the indicated location using a M8 x 1 25 x...

Страница 28: ...8 03 2017 104 Using M6 x 1 0 x 20mm button head bolts 2 M6 spring washers 2 1 4 x 5 8 Flat Washers 2 secure the number plate in place to the front of the FPS 105 Check that the indicators park lights...

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