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TITEFLEX COMMERCIAL ASSEMBLY PROCEDURE
TITLE: R105/R115/R122/R144 SERIES MEDIUM PRESSURE HOSE
AP-33
ASSEMBLIES UTILIZING TK2 FITTINGS (ABRASIVE WHEEL)
Rev. G
PROPRIETARY DATA NOTICE TO ALL RECEIVING THIS DOCUMENT
The information contained in this document was developed at the private expense by Titeflex Commercial. The contents are deemed proprietary
and all patent rights are reserved. Any submission is in a spirit of confidence and acceptance is deemed to be an acknowledgment of the
confidential relationship. Information contained hereon not lawfully obtained from another source shall not be released, duplicated, used or
disclosed in whole or in part for any procurement of manufacturing purpose without the prior written permission of the president, Titeflex
Commercial.
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Select the appropriate swage die and pusher set from Table 4 for R115/R122 hose and
Table 5 for R105/R144 hose for the size assembled. Place the dies around the assembly
and into the swage machine paying close attention to not pinch the reinforcing braid of
the hose between swage die halves. Activate the swager and push the fitting into the die
set per Figures #6 or 10 until the hex of the fitting makes contact with the top of the die
set. Retract swage pusher and remove hose assembly from die halves. Repeat for other
end.
4.7
Inspection
4.7.1
Perform a visual/dimensional inspection of the assembly per the
following:
A.
Crimp/Swage Diameter -
Measure first piece and visually
B.
Overall Length -
compare to remainder of order.
C.
Swage Length -
Overall length tolerances are shown below and crimp/swage diameter and swage length
per Table 1 or Table 2.
Use a vernier or equivalent to measure crimp diameter and a tape measure to measure
overall length. The tape measure does not require calibration.
Overall length and dimensional tolerances are as follows:
Up to 18"
+1/4"
- 1/8"
18" to 36"
+1/2"
- 1/4"
36" to 50"
+1"
-1/2"
Over 50"
+2"
- 1"
