background image

Coupling to the Tow Vehicle 

 

 

^

 

W

ARNING

 

Failure to replace the pullpin will prevent brakes from working, leading to loss 
of control, serious injury or death. 

 
 
If you do not use your trailer for three or more months, or during winter months: 
 
Store the battery indoors; and 
 

  Charge the battery every three months. 

  Replace the breakaway brake battery according to the intervals specified by battery 

manufacturer. 

  Connect the electrical cables 

  Connect the trailer lights to the tow vehicle's electrical system using the electrical 

connectors. 

  Check all lights for proper operation. 

o

  Clearance and Running Lights (Turn on tow vehicle headlights). 

o

  Brake Lights (Step on tow vehicle brake pedal). 

o

  Turn Signals (Operate tow vehicle directional signal lever). 

 
Check electric brakes for proper operation using brake controller mounted in the cab. 
 
Your tow vehicle will have an electric brake controller that sends power to the trailer brakes.  
Before towing the trailer on the road, you must operate the brake controller while trying to pull the 
trailer in order to confirm that the electric brakes operate.  While towing the trailer at less than 5 
m.p.h., manually operate the electric brake controller in the tow vehicle cab.  You should feel the 
operation of the trailer brakes. 
 

^

 

W

ARNING

 

Improper electrical connection between the tow vehicle and the trailer will 
result in inoperable lights and electric brakes, and can lead to collision. 
Before each tow: 
Check that the taillights, brake lights and turn signals work 
Check that the electric brakes work by operating the brake controller inside the 
tow vehicle 

 
 
Uncoupling the Ball Hitch Trailer with Tongue Jack 
Follow these steps to uncouple your ball hitch trailer from the tow vehicle: 
 

  Block trailer tires to prevent the trailer from rolling, before jacking the trailer up. 

  Disconnect the electrical connector. 

  Disconnect the breakaway brake switch lanyard.   

  Disconnect the safety chains from the tow vehicle. 

  Unlock the coupler and open it. 

  Before extending jack, make certain the ground surface below the jack pad will support 

the tongue load. 

  Rotate the jack handle (or crank) clockwise.  This will slowly extend the jack and transfer 

the weight of the trailer tongue to the jack.

Содержание Leaf Pro

Страница 1: ...D TYPE OF VEHICLE OF YOUR LEAF VACUUM RECORD THEM FROM THE VIN TAG ON THE FRONT DRIVER S SIDE OF THE TRAILER LEAF VAC V I N NO ______________________________ TYPE OF VEHICLE __________________________...

Страница 2: ...GLOSSARY OF TIRE TERMINOLOGY 17 2 3 TIRE SAFETY EVERYTHING RIDES ON IT 19 2 3 1 Safety First Basic Tire Maintenance 20 2 3 2 Finding Your Vehicle s Recommended Tire Pressure and Load Limits 20 2 3 3...

Страница 3: ...6 3 9 FAN 47 6 3 10 BLOWER HOUSING LINER REMOVAL 48 6 3 11 SUCTION HOSE 48 6 3 12 HYDRAULIC SYSTEM IF EQUIPPED 48 6 3 13 WETTING SYSTEM IF EQUIPPED 48 6 4 ELECTRICAL SYSTEM 48 6 4 1 WIRING DIAGRAMS 48...

Страница 4: ...IC TANK ASSEMBLY 125 9 11 MANUAL HOSE ARM ASSEMBLY 127 9 12 HYDRAULIC HOSE ARM ASSEMBLY 129 9 13 LEAF VAC WETTING SYSTEM 131 9 14 KUBOTA ENGINE MOUNTING ASSEMBLY 133 9 15 JOHN DEERE ENGINE MOUNTING AS...

Страница 5: ...l US interstates and federally designated state highways When operating on other roadways consult local and state laws regarding legal towing width Our trailers are built with components produced by v...

Страница 6: ...f the trailer can result in loss of control and may lead to death or serious injury Use of a tow vehicle with a towing capacity less than the load rating of the trailer can result in loss of control a...

Страница 7: ...areas and around trees 1 2 4 TRAILER NOT PROPERLY COUPLED TO THE HITCH It is critical that the trailer be securely coupled to the hitch ball and that the safety chains and emergency break away brake...

Страница 8: ...e load rating of the trailer can result in loss of control and may lead to death or serious injury Use of a tow vehicle with a towing capacity less than the load rating of the trailer can result in lo...

Страница 9: ...2 If you do not have a torque wrench use a lug wrench from your tow vehicle and tighten the nuts as much as you can At the first opportunity have a service garage or trailer dealer tighten the lug nut...

Страница 10: ...ndustries Inc at 800 851 9664 and describe the alteration you are contemplating Alteration of the trailer structure or modification of mechanical electrical or other systems on your trailer must be pe...

Страница 11: ...General Safety Information...

Страница 12: ...General Safety Information...

Страница 13: ...t of the tow vehicle and look behind the trailer to make sure that there are no obstacles Some drivers place their hands at the bottom of the steering wheel and while the tow vehicle is in reverse thi...

Страница 14: ...afety inspection Refer to the pre start checklist on page 4 for general procedures Make sure all personal protective equipment is in order before leaving for the job site Recommended equipment include...

Страница 15: ...General Safety Information 1 6 DECIBAL LEVELS...

Страница 16: ...afety practices Vehicle load limits including a description and explanation of the following items A Locating and understanding the load limit information total load capacity and cargo capacity B Calc...

Страница 17: ...esigned to fit on the underside of the rim in a manner that encloses the rim flanges inside the air cavity of the tire Curb weight The weight of a motor vehicle with standard equipment including the m...

Страница 18: ...n of Table I of 49 CFR 571 110 Open splice Any parting at any junction of tread sidewall or innerliner that extends to cord material Outer diameter The overall diameter of an inflated new tire Overall...

Страница 19: ...loaded vehicle weight and dividing by two Vehicle normal load on the tire The load on an individual tire that is determined by distributing to each axle its share of the curb weight accessory weight a...

Страница 20: ...urer s information including Recommended tire size Recommended tire inflation pressure Vehicle capacity weight VCW the maximum occupant and cargo weight a vehicle is designed to carry Front and rear g...

Страница 21: ...pressure indicated on your vehicle s tire information placard or certification label While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire it is safe...

Страница 22: ...he tire is for passenger vehicles Next number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire...

Страница 23: ...mber indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be pu...

Страница 24: ...is information identifies the tire s load carrying capabilities and its inflation limits 2 3 11 TIRE SAFETY TIPS Preventing Tire Damage Slow down if you have to go over a pothole or other object in th...

Страница 25: ...______________ City ______________________________________ State __________ Zip _______________________ Model Number _____________________________ Serial Number ______________________________ TIN DOT_...

Страница 26: ...CERTIFICATION VIN TAG The VIN tag is located on the driver s side near the front of the trailer The VIN Tag contains the following critical safety information for the use of your trailer MANUFACTURER...

Страница 27: ...ables can keep the trailer attached to the tow vehicle With properly rigged safety chains or cables it is possible to keep the tongue of the trailer from digging into the road pavement even if the cou...

Страница 28: ...ons below will pertain to your trailer If the coupler on your trailer does not resemble one of the couplers shown in the figures see the separate coupler instructions If you do not have separate coupl...

Страница 29: ...iler All coupler fasteners must be visibly solid against the trailer frame WARNING A loose hitchball nut can result in uncoupling leading to death or serious injury Be sure the hitch ball is tight to...

Страница 30: ...or your dealer for assistance Lower the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its fully retraced position 3 3 3 RIG THE SAFETY CHAINS Visual...

Страница 31: ...le to a safety chain or to the hitch ball or hitch ball assembly This would keep the breakaway brake system from operating when it is needed To test the break away brake battery remove the pullpin fro...

Страница 32: ...le trying to pull the trailer in order to confirm that the electric brakes operate While towing the trailer at less than 5 m p h manually operate the electric brake controller in the tow vehicle cab Y...

Страница 33: ...and locked see the Coupling and Uncoupling the Trailer section starting on page 27 of this manual Safety chains properly rigged to tow vehicle not to hitch or ball see the Coupling to the Tow Vehicle...

Страница 34: ...t 800 851 9664 for a free copy A hard stop is used to Confirm that the brakes work Confirm that the trailer brakes are properly synchronized with the tow vehicle brakes using the brake controller in t...

Страница 35: ...way Brakes Electric Check operation Section 6 2 3 3 Breakaway Battery Fully charged connections clean Section 6 2 3 3 A i Brakes all types Check operation Section 5 3 Shoes and Drums Adjust Section 5...

Страница 36: ...ions Section 6 2 3 1 See Brake Mfr s Manual Jack Drop leg Grease gears at top See Jack Mfr s Manual Structure Frame members Welds Inspect all frame members bolts rivets Repair or replace damaged worn...

Страница 37: ...e repair done by your dealer WARNING Worn or broken suspension parts can cause loss of control and injury may result Have trailer professionally inspected annually and after any impact 6 2 2 2 Welds A...

Страница 38: ...eel in the opposite direction until the wheel turns freely with a slight drag Replace the adjusting hole cover Repeat the above procedure on all brakes Lower the trailer to the ground 6 2 3 3 Brakes E...

Страница 39: ...6 2 4 1 Coupler and Ball if equipped The coupler on the trailer connects to the ball attached to the hitch on the tow vehicle The coupler ball and hitch transfer the towing forces between the tow vehi...

Страница 40: ...s recommended cold inflation pressure in pounds per square inch PSI stated on the vehicle s Federal Certification Label or Tire Placard when the trailer is loaded to its gross vehicle weight rating GV...

Страница 41: ...axles are built with sealed bearings that are not serviceable Sealed bearings must be replaced as complete units 6 2 9 1 Unsealed Bearings Hubs If your trailer has unsealed axle bearings they must be...

Страница 42: ...been remounted after the first 10 25 and 50 miles of driving WARNING Metal creep between the wheel rim and lug nuts will cause rim to loosen and could result in a wheel coming off leading to death or...

Страница 43: ...ug wheel or axle problems In the event of a wheel separation incident notify the vehicle manufacturer and dealer Seek prompt professional assistance in assessing the trailer and its gear and retain bu...

Страница 44: ...ed Ratio 1 89 2600 Engine RPM 2311 Fan RPM Belts 5VX 6 3 2 INITIAL SERVICING BREAK IN The leaf vacuum machine has been initially serviced at the factory and is ready to operate Review engine manual fo...

Страница 45: ...uid coupler output shaft bearing if equipped 2 pumps Hose arm pivot 2 pumps each fitting 4 places Every 100 hours Clutch bearing if equipped 1 pump Hubs 1 pump 6 3 7 FAN BELT TENSION ALIGNMENT Your le...

Страница 46: ...into place flange end first Slide sheave into place deep opening first and install bolts with lock washers into tapped holes in coupler and hand tighten Use a straight edge to align the sheaves Straig...

Страница 47: ...e split taper bushing that hold the fan in place Reinsert the screws into the two tapped holes on the bushing and tighten This will free the fan from the bushing and the bushing will slide out Slide f...

Страница 48: ...draulic oil should be changed annually System capacity is approximately 10 gallons 6 3 13 WETTING SYSTEM IF EQUIPPED The wetting system is equipped with a 30 mesh strainer screen Check the screen ever...

Страница 49: ...Inspection Service and Maintenance...

Страница 50: ...Inspection Service and Maintenance...

Страница 51: ...Inspection Service and Maintenance...

Страница 52: ...Inspection Service and Maintenance...

Страница 53: ...Inspection Service and Maintenance...

Страница 54: ...Inspection Service and Maintenance...

Страница 55: ...Inspection Service and Maintenance...

Страница 56: ...Inspection Service and Maintenance...

Страница 57: ...Inspection Service and Maintenance...

Страница 58: ...Inspection Service and Maintenance...

Страница 59: ...1 ENGINE RPM Adjust engine RPM to match working conditions Generally lower RPM is better for dryer and dusty conditions 7 2 HYDRAULIC BOOM OPERATION IF EQUIPPED The hydraulic boom is fitted with thre...

Страница 60: ...e pump is located on or near the engine control center Three spray nozzles are located on the discharge chute The amount of water being sprayed can be changed by turning some of these nozzles on or of...

Страница 61: ...Supplimental Manuals 8 SUPPLIMENTAL MANUALS 8 1 MARTIN QD BUSHINGS...

Страница 62: ...Supplimental Manuals 8 2 BROWNING FAN BUSHING...

Страница 63: ...Supplimental Manuals...

Страница 64: ...Supplimental Manuals 8 3 NACD CLUTCH...

Страница 65: ...Supplimental Manuals...

Страница 66: ...Supplimental Manuals...

Страница 67: ...Supplimental Manuals...

Страница 68: ...Supplimental Manuals...

Страница 69: ...Supplimental Manuals...

Страница 70: ...Supplimental Manuals...

Страница 71: ...Supplimental Manuals...

Страница 72: ...Supplimental Manuals...

Страница 73: ...Supplimental Manuals...

Страница 74: ...Supplimental Manuals...

Страница 75: ...Supplimental Manuals...

Страница 76: ...Supplimental Manuals...

Страница 77: ...Supplimental Manuals...

Страница 78: ...Supplimental Manuals...

Страница 79: ...Supplimental Manuals...

Страница 80: ...Supplimental Manuals...

Страница 81: ...Supplimental Manuals...

Страница 82: ...Supplimental Manuals...

Страница 83: ...Supplimental Manuals...

Страница 84: ...Supplimental Manuals...

Страница 85: ...Supplimental Manuals...

Страница 86: ...Supplimental Manuals...

Страница 87: ...Supplimental Manuals...

Страница 88: ...Supplimental Manuals 8 4 TRANS FLUID COUPLER...

Страница 89: ...Supplimental Manuals...

Страница 90: ...Supplimental Manuals...

Страница 91: ...Supplimental Manuals...

Страница 92: ...Supplimental Manuals...

Страница 93: ...Supplimental Manuals...

Страница 94: ...Supplimental Manuals...

Страница 95: ...Supplimental Manuals 8 5 MONARCH POWER UNIT...

Страница 96: ...Supplimental Manuals...

Страница 97: ...Supplimental Manuals...

Страница 98: ...Supplimental Manuals...

Страница 99: ...Supplimental Manuals 8 6 BREAK AWAY SYSTEM...

Страница 100: ...Supplimental Manuals...

Страница 101: ...Supplimental Manuals 8 7 4 POINT SAFETY HARNESS...

Страница 102: ...Supplimental Manuals 8 8 LIGHTING SYSTEMS...

Страница 103: ...Supplimental Manuals...

Страница 104: ...Supplimental Manuals...

Страница 105: ...Supplimental Manuals 8 9 WETTING SYSTEM PUMP...

Страница 106: ...Supplimental Manuals...

Страница 107: ...Supplimental Manuals...

Страница 108: ...Supplimental Manuals...

Страница 109: ...Supplimental Manuals...

Страница 110: ...Parts Breakdowns 9 PART BREAKDOWNS 9 1 CHASSIS ASSEMBLY...

Страница 111: ...PM 146 18 11 GROMMET 2 CLEARANCE MARKER 29 PM M184R 7 LED CLEARANCE LITE 2 RED W O GROMMET 30 PM 421 18 2 GROMMET OBLONG FOR 60 SERIES 31 WHE 5GAOOFAR 2 LED OVAL WARNING LAMP 12 VOLT only AMBER LAMP...

Страница 112: ...Parts Breakdowns 9 2 SEAT WELDMENT ASSEMBLY...

Страница 113: ...GR 8 GRADE 8 BOLT 8 BON 000322 1 5 8 11TPI HEX LOCK NUT NYLON INSERT 9 LV 1156 1 CONTROL STAND FRICTION KNOB 10 LV 1155 1 INNER OPERATOR CONTROL POST WELDMENT 11 LV 1131 1 LEAF VAC CONTROL BOX 12 4 10...

Страница 114: ...Parts Breakdowns 9 3 FUEL TANK ASSEMBLY...

Страница 115: ...0 DEG ELBOW 3 LV 1298 1 1 4 X 1 8 PIPE SIZE MALE X FEMALE HEX BUSHING 4 LV 1164 1 1 8 NPT X 3 16 SAE 30R7 HOSE BARB BRASS 5 VEL 022204 6 HOSE CLAMP SAE 4 7 32 5 8 6 LV 1158 AR FUEL LINE 3 16 IN ID SAE...

Страница 116: ...Parts Breakdowns 9 4 TRAILER JACK ASSEMBLIES...

Страница 117: ...W 9 16 18TPI TO 1 4 NPSM 10 24SA 04 1 MALE PIPE TO MALE PIPE 1 4 NPT TO 1 4 NPT 11 60UB 06X06 1 MALE ORB X 90DEG FMALE PIPE SW 3 8 MALE O RING TO 3 8 FEMALE 12 24SA 06 1 MALE PIPE TO MALE PIPE 3 8 NPT...

Страница 118: ...Parts Breakdowns 9 5 ENGINE BELT DRIVE FAN ASSEMBLY...

Страница 119: ...2 1 STEP KEY 1 2 X 5 8 X 2 LONG 34 LV 1270 1 ENGINE SHEAVE 5 5V 800 E 35 LV 1272 1 QD FAN SHEAVE BUSHING E 2 3 16 KEY NOT INCLUDED 36A LV 1280 AR FAN SHEAVE 5 5V 900 E USE WITH 84 HP ENGINES WITH 30 F...

Страница 120: ...Parts Breakdowns 9 6 HYDRAULIC VALVE ASSEMBLY SOLENOID CONTROLLED LEAF VAC...

Страница 121: ...Parts Breakdowns 9 7 ELECTRIC POWER UNIT SINGLE FUNCTION PUSH BUTTON...

Страница 122: ...Parts Breakdowns 9 8 ELECTRIC POWER UNIT FUNCTION PUSH BUTTON...

Страница 123: ...Parts Breakdowns 9 9 LEAF DISCHARGE ASSEMBLIES...

Страница 124: ...LT 14 LV 1118 1 CYLINDER 2 1 2 BORE X 6 STROKE TIE ROD CLEVIS END 1 PIN EYES 15 PMC 190400004 2 CLEVIS PIN 1 X 3 1 4 WORKING LENGTH 16 PMC PMBHF4 1 BREATHER CAP 3 8 PIPE THREAD FOR DRAG CYL 17 60UA 06...

Страница 125: ...Parts Breakdowns 9 10 HYDRAULIC TANK ASSEMBLY...

Страница 126: ...6X12 1 MALE 37DEG X MALE O RING BOSS 1 5 16 12 X 1 1 16 11 LV 1078 1 HYDRAULIC PUMP 12 60UB 10X08 1 MALE ORB X 90DEG FMALE PIPE SW 7 8 14TPI TO 1 2 NPSM 13A LV 1101 1 HYD HOSE PUMP TO VALVE 53 LONG DR...

Страница 127: ...Parts Breakdowns 9 11 MANUAL HOSE ARM ASSEMBLY...

Страница 128: ...LV 1184 1 16 X 10 SUCTION HOSE 20 LV 1215 1 MANUAL CONTROL HOSE CLAMP 21 BON 00036 2 5 16 X 2 1 2 HEX BOLT 22 BON 000320 2 5 16 HEX LOCK NUT 23 LV 1216 1 MANUAL CONTROL HANDLE NO HANDLE GRIPS 24 LV 1...

Страница 129: ...Parts Breakdowns 9 12 HYDRAULIC HOSE ARM ASSEMBLY...

Страница 130: ...4 1 2 LONG GR 8 BOLT 18 BON 000323 1 3 4 10TPI HEX LOCK NUT GR 5 NYLON INSERT TYPE 19 LV 1042 1 TIRE NOZZLE 20 LV 1043 1 TIRE RETAINER 21 BON 000109 2 1 2 13TPI X 2 LONG GR 8 BOLT 22 LV 1241 2 CYLIND...

Страница 131: ...Parts Breakdowns 9 13 LEAF VAC WETTING SYSTEM...

Страница 132: ...4 HEX LOCK NUT 13 LV 1052 1 TANK MOUNTING PLATFORM WELDMENT 14 BON 000107 8 1 2 13 X 1 1 2 HEX BOLT 15 BON 000321 8 1 2 HEX LOCK NUT 16 LV 1053 1 PR TANK HOLD DOWN BRACKET KIT 17 BON 000111 4 1 2 13TP...

Страница 133: ...Parts Breakdowns 9 14 KUBOTA ENGINE MOUNTING ASSEMBLY...

Страница 134: ...D ON LEG BRACE 8 BON 000161FT 1 5 8 11TPI X 4 FULLY THREADED GRADE 8 BOLT 9 BON 000307F 1 5 8 11TPI HEX NUT FLANGED GRADE 8 LOCK NUT 10 BON 000341SAE 7 FLATWASHER 5 8 SAE HARDENED 11 BON 000322 4 5 8...

Страница 135: ...Parts Breakdowns 9 15 JOHN DEERE ENGINE MOUNTING ASSEMBLY...

Страница 136: ...HEX LOCK NUT 4 LV 1435 1 MOTOR MOUNT BRACKET DEERE 5 BON 000161 2 5 8 11 X 4 HEX BOLT GR 8 6 BON 000159 2 5 8 11 X 3 1 2 HEX BOLT GR 8 7 BON 000341SAE 8 FLATWASHER 5 8 SAE HARDENED 8 BON 000322 4 5 8...

Страница 137: ...Parts Breakdowns 9 16 ENGINE MOUNTED ACCESSORIES KUBOTA...

Страница 138: ...6 LV 1084 1 TRAFFIC ADVISOR LED 6 LITE WITH CONTROLLER 7 BON 000005 4 1 4 20TPI X 1 LONG GR 8 GRADE 8 BOLT 8 BON 000318 5 12 1 4 20TPI HEX LOCK NUT LOCKNUT 9 6C717 1 ELECTRICAL ENCLOSURE 8 X 8 X 6 DE...

Страница 139: ...Warranty 10 WARRANTY...

Отзывы: