background image

 

 

 
 
 
 

 

 

 

 

 

www. gerlif ng.com 

Unit 1, 

'ƌĞĞŶƐĮ

eld Industrial Estate,  

Willowburn Avenue,  
ALNWICK, NE66 2DG  
Email: info@ gerli ing.com 

www.tigerlifting.com 

 

Page 5 of 18 

 

Never

  shock load chain block , chain or hook. 

Never

  operate the chain block  unless it is rigged to pull in a straight line from hook to hook.  

Never

  lift a load unless the chain is properly seated in the chain wheel(s).  

Never

  allow more than one operator to pull on a single hand chain at one time.   

Never

  allow sharp contact between two chain block s or between the chain block  and any obstructions.  

Never 

drag the chain, chain block or hook along the floor or across other objects.  

Never 

use the hoist for  any unauthorised purpose that is beyond the operation instructions contained in this manual.  

Never 

use the chain hoist in acidic conditions.  

 

2. 

General Information 

The information in this manual is  directed to the proper use, care and maintenance of the product  and does not comprise a 
handbook on the broad subject of rigging. Rigging can be defined as the process of lifting and moving heavy loads using 
hoists and other mechanical equipment. Skill acquired through specialised experience and study is essential to safe rigging 
operations. Remember, proper rigging and lifting techniques are the responsibility of the operator.  
 
Each Tiger chain block  is built in accordance with the specifications contained herein and at the time of manufacture 
complies with our interpretation of applicable sections of the European s tandard BS EN 13157:2004+A1:2009, the Australian 
standard AS1418.2, the American standard ANSI/ASME B30. 16, and the South African standard SANS 1594 . All items come 
with a test certificate or an EC Declaration of Conformity stating compliance with the essential health and safety requirements 
of the Machinery Directive 2006/42/EC . Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302.  
 

Unpacking 

After opening the carton, the product should be carefully inspected for damage which may have occurred during shipment or 
handling. Check the  chain block  frame for dents or cracks and inspect the load chain for nicks and gouges. If shipping damage 
has occurred, contact your  supplier .  

 

Choose the Right Chain Block for the Job

 

The load capacity indicated on the unit is the maximum working load limit (WLL)  that may be attached.  Choose a chain block  
with the capacity for the job. Know the capacities of your loads, then match them. The application, environment it is to be used 
in, the size and type of load, the attachments to be used and the period of use must  

also be taken into consideration in 

selecting the right  chain block  for the job. Remember the chain block  was designed to ease our burden, and carelessness not 
only endangers the  operator, but in many cases, a valuable load.  
 
Hoists are designed to provide a 4 to 1 safety factor. Supporting structures and load -attaching devices used in conjunction 
with this hoist must provide an adequate safety factor to handle the rated load, plus the weight of the hoist and attached 
equipment. This is the customer’s resp onsibility. If in doubt, consult a registered structural engineer.  
 

 

 

! WARNING 

 

 

 

 

Operating a unit with obvious external damage may cause the load to drop and that may result in personal injury and/or 
property damage.  To avoid injury carefully check unit for external damage prior to installation.

 

 

Chain

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Hois

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label

28/12/2017

 

 

 
 
 
 

 

 

 

 

 

www. gerlif ng.com 

Unit 1, 

'ƌĞĞŶƐĮ

eld Industrial Estate,  

Willowburn Avenue,  
ALNWICK, NE66 2DG  
Email: info@ gerli ing.com 

www.tigerlifting.com 

 

Page 6 of 18 

 

3. 

Function/Operation 

 
Hand operated manual chain blocks are actuated by pulling on the hand chain that is fitted to a pocketed wheel that when 
rotated acts on the brake and either raises or lowers a load.  
 
The hoist may be used at ambient temperatures betwe en -40°C (-40°F) and +50 °C (+122 °F). Consult the manufacturer in the 
case of extreme working conditions .  
 

Note:

 Before use at ambi ent temperatures of less than 0 °C, check the brake for freezing by lifting and lo wering a small load 2  - 

3 times.  Before operating the hoist in special atmospheres (high humidity, salty, caustic, alkaline) or handling hazardous 
goods (e.g. molten compounds, radioactive materials), consult the manufacturer for advice.  
 
Loads can be move d horizontally with the use of a trolley. Always transport the load in the horizontal direction slowly, carefully 
and close to the ground. 
 

Operation 

Face the hand chain wheel side of the hoist. 
 

Lifting the load 

Pulling the hand chain in clockwise direction will raise the load.  

Note:

 Depending on the type of load picked up, the lifting height may be reduced for  units  fitted with a chain container . 

 

Lowering the load 

Pulling the hand chain in  anticlockwise direction will lower the load.  

Note:

 The clicking sound of the pawl when a load is being raised indicates normal operation.  

 

Stop operating in the lifting direction when the hook block contacts the hoist body, as noted by the sudden increase 
in the hand chain pull or the tipping of the hook block.

 

 

The operator must ensure that the hoist is suspended in a manner that makes it possible to operate the unit without 
exposing himself or other personnel to danger by the unit itself, the suspension or the load.

 

 Stand clear of all loads and avoid moving load over the heads of other personnel. Warn personnel of your intention to 
move a load in their area. When the unit is not in use, position the suspension (e.g. bottom block, load hook) above
normal head height, if possible.

 

 

! WARNING 

 
 

If parts of the hoist are dropped, they can cause injury, death or property damage. Adequately support the hoist during
installation. 

! WARNING

 

 

28/12/2017   

Содержание CB-0050

Страница 1: ...ALNWICK NE66 2DG UK 44 1665 605130 Woo Sing Industrial Co Ltd 6F No 118 1 ZhongZheng Road Shilin Dist Taipei City Taiwan 886 2 2831 3035 PLEASE PASS ONTO OPERATOR TR7 Tiger Lifting North America INC 38381 N Robert Wilson RD Gonzales LA 70737 USA 1 225 647 1312 Distributed By Super Slings Inc 866 787 7544 ...

Страница 2: ...l operation only Do not attempt to use a motorized mechanical device to operate the machine 9 Do not attempt to overload themachine as this could cause damage to person or machine 10 Do not use the chain block in explosive environments unless an A TEX version has been supplied 11 It is the responsibility of the operator to exercise caution use good practice common sense and be familiar with proper...

Страница 3: ... r u s n e o t d e t t i m m o c e b t s u m y n a p m o c g n i t a r e p o e h T s n o trouble free operation of the product If the product s ability to do a job or to do so safely is in questi T I Y R T T N O D n o Definitions Indicates a potentially hazardous situation that if not avoided could re sult in death or serious injury It may also be used to alert against unsafe practices Competent P...

Страница 4: ...en repairing the chain block Always apply lubricant to the load chain as recommended in this manual Always make sure that you and others are clear of the load before lifting begins and stay clear of the suspended load Always warn personnel of your intention to move a load in their area The operator may start moving the load only after it has been attached correctly and all persons are clear of the...

Страница 5: ...ended Never run the load chain over a sharp edge use a sheave Never weld or cut a load suspended by a hoist Never use the hoist chain as a welding electrode or allow the chain or hook to be touched by a live welding electrode Never allow the chain or hook to be used as an earth for welding Never use the hoist with rusty chain Never run the lower hook block into the chain block frame or bring the l...

Страница 6: ... B30 16 and the South African standard SANS 1594 All items come with a test certificate or an EC Declaration of Conformity stating compliance with the essential health and safety requirements of the Machinery Directive 2006 42 EC Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302 Unpacking After opening the carton the product should be carefully inspected for damage whi...

Страница 7: ...tion Face the hand chain wheel side of the hoist Lifting the load Pulling the hand chain in clockwise direction will raise the load Note Depending on the type of load picked up the lifting height may be reduced for units fitted with a chain container Lowering the load Pulling the hand chain in anticlockwise direction will lower the load Note The clicking sound of the pawl when a load is being rais...

Страница 8: ...reduced by more than 10 or when the chain has elongated to a value greater than the discard levels shown in the tables below There are two alternative tables for either measuring the chain over 21 links or measuring the c hain over 7 pitches Chain should be clean free of twists and pulled taut before measuring Measuring the diameter of the chain dm d1 d2 2 Replace the chain if dm 0 9 d where d is ...

Страница 9: ...ake sure that the HC 050 JL has been fitted in the correct orientation as shown in figure 1 below To achieve this the HC 050 JL stainless steel rivet heads must be facing the front of the chain block and the joiner link must sit vertically within the hand wheel pocket as seen in figure 2 below Figure 1 Figure 2 Regularly inspect the HC 050 JL In the event of any defects remove from service and ref...

Страница 10: ...k that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If AɩB the hook is fine If A B the hook needs to be replaced 5 Maintenance Never perform maintenance on the hoist while it is supporting a load Before performing maintenance attach a notice tag to the block to indicate that it must not be used while maintenance is in progress Servic...

Страница 11: ...posal When the product comes to the end of its lifecycle after taking the unit out of service recycle or dispose of the parts of the unit respecting local and national environmental regulations 6 Manufacturer Testing and Verification This product was manufactured under our single unit control of quality and was passed with strict inspection in accordance with our inspection standards Capacity tonn...

Страница 12: ...ss standard HOL kg Extra mass per metre HOL kg A B D E F1 F2 G Diameter mm No of falls CB 0050 0 5 21 93 66 52 78 24 38 305 6 3 1 3 10 8 1 86 CB 0100 1 0 25 93 66 63 87 28 45 340 6 3 1 3 11 8 1 86 CB 0150 1 5 32 98 73 78 102 34 51 385 7 1 1 3 16 2 2 10 CB 0200 2 0 34 101 79 87 113 35 53 420 8 0 1 3 20 0 2 39 CB 0300 3 0 34 98 73 60 148 36 56 465 7 1 2 3 23 3 3 20 CB 0500 5 0 37 101 79 122 209 49 7...

Страница 13: ...diagram mm Hook throat Opening mm EZ Check measurement mm a b c d e f Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard 0 5 8 8 5 13 5 12 8 19 18 15 14 29 32 47 50 1 0 8 8 5 13 5 12 8 23 21 5 17 16 34 37 52 55 1 5 10 10 5 15 5 14 7 26 24 2 21 19 5 39 43 59 63 2 0 10 10 5 17 5 16 6 30 28 2 22 20 5 42 47 64 69 3 0 12 5 13 5 20 19 37 35 32 30 42 47 76 81 5 0 19...

Страница 14: ...e patent pending Tiger EZcheck 3 point marking system With this system a quick check that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If AɩB the hook is fine If A B the hook needs to be replaced In addition to the above checks more than a 10 twist from the plane of hook is enough to warrant replacement of the hook ...

Страница 15: ...et Gear Cover C 5 2 Pinion with Pinion Gear C 16 1 Cu er Pin C 28 1 Handwheel C 6 1 Load Gear C 17 1 Chain End Fixing Pin C 29 1 Hand Chain C 7 1 Pinion Sha C 18 1 Load Chain C 30 1 Washer for Pinion Sha Nut C 8 1 Pinion Sha Washer C 19 1 Load Chain Guide Pin C 31 1 Check Nut C 9 1 Gear Side Plate Assembly C 20 1 Wheel Side Plate Assembly C 32 1 Cu er Pin for Check Nut C 10 1 Chain Stripper C 21 1...

Страница 16: ... Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 15 of 18 9 Inspection Log Test Certificate DOCNumber Model Number Product Description Date introduced into service Serial Number Date Comments Signature ...

Страница 17: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 16 of 18 Owner s Notes ...

Страница 18: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 17 of 18 Owner s Notes ...

Страница 19: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 18 of 18 Owner s Notes ...

Страница 20: ...strial Estate Willowburn Avenue ALNWICK NE66 2DG UK Phone 44 1665 605130 Fax 44 1665 603185 info tigerlifting com Representative in Europe www tigerlifting com Tiger N A Tiger Lifting North America INC 38381 N Robert wilson RD GONZALES LA 70737 USA Phone 1 225 647 1312 sales tigerliftingna com Taiwan Phone 886 2 2831 3035 Fax 886 2 2834 0188 info tigerlifting com tw 6F No 118 1 ZhongZheng Road Shi...

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