background image

 

 

 
 
 
 

 

 

 

 

 

www. gerlif ng.com 

Unit 1, 

'ƌĞĞŶƐĮ

eld Industrial Estate,  

Willowburn Avenue,  
ALNWICK, NE66 2DG  
Email: info@ gerli ing.com 

www.tigerlifting.com 

 

Page 7  

of 18  

 

4. 

Chain and Hooks 

The hooks and load chains are made of special alloy-steels and are precisely heat -treated. Never weld or heat-treat them 
again. 
 

Load Chain 

The load chains are exceptionally long -wearing, but wear is unavoidable and certain conditions will cause wear and corrosion 
that will lessen the strength . Inspect the load chain for sufficient lubrication , mechanical damage  and check for external 
defects, deformations, superficial cracks, wear and corrosion marks.  
 
Round steel section chains must be replaced when the original nominal thickness ´d´ on  the chain l ink with the worst wear 
has been reduced by more than 10% or when the chain  

has elongated to a value greater than the  discard levels shown in the 

tables below. There are two alternative tables for either measuring the chain over 21 links or measuring the c hain over 7 
pitches . Chain should be clean, free of twists and pulled taut before measuring.   
 

Measuring the diameter of the chain 

 

 

 

d

m

  =  

d

1

+ d

2

2

 

 

Replace  the chain  if d

m

  

 0.9  × d, where  d is the normal  diameter  of the chain  wire .

 

 

Measuring over 21 links 

 

Capacity (tonnes) 

Diameter of Chain 
Wire dØ (mm)

 

Discard if Diameter of 
Chain Wire dØ (mm)   

Dimensions of Chain 
(mm) (dØ x P) 

Discard if 21 links 
(mm)   

0.5/1.0 

6.3 

5.7 

6.3 × 19 

421 .6 

1.5/3.0t twin

 

7.1 

6.4 

7.1 × 21 

467 .4 

2.0/5.0

 

8.0 

7.2 

8 × 24 

533 .4 

Measuring over 7 pitches 

 

Capacity (tonnes) 

Diameter of Chain 
Wire dØ (mm)

 

Discard if Diameter of 
Chain Wire  dØ (mm)   

Dimensions of Chain 
(mm) (dØ x P) 

Discard if L (mm)   

0.5/1.0 

6.3 

5.7 

6.3 × 19 

137.0  

1.5/3.0t twin

 

7.1 

6.4 

7.1 × 21 

151.5  

2.0/5.0

 

8.0 

7.2 

8 × 24 

173.5  

28/12/2017  

ш

ч

ш

ч

 

 

 
 
 
 

 

 

 

 

 

www. gerlif ng.com 

Unit 1, 

'ƌĞĞŶƐĮ

eld Industrial Estate,  

Willowburn Avenue,  
ALNWICK, NE66 2DG  
Email: info@ gerli ing.com 

www.tigerlifting.com 

 

Page 8  

of 18  

 

Do not knot the load chain or splice/connect it by using pins, bolts, screw drivers or  similar. Do not repair load chains installed 
in the hoist. Protect load chain from weld spatter or other damaging contaminants.  
 
Only fit load chains which have been approved by the manufacturer. Non -compliance with this specification will render the 
legal warranty or guarantee void with immediate effect.  See the Chapter 7 Maintenance  for more information on maintenance  
of the load chain.  
 

Hand chain 

Tiger hand chain is 5mm × 24mm and either galvanised hand chain.

 

Only fit hand chains which have been approved by the manufacturer. Non -compliance with this specification will render the 
legal warranty or guarantee void with immediate effect.

 
If the unit’s hand chain has been supplied  or subsequently fitted  with a Tiger hand chain joiner link (HC-050 -JL) make sure 
that it has been fitted correctly and is in good working order.   
 
Make sure that the HC-050 -JL has been fitted in the correct orientation as shown in figure 1  below. To achieve this, the  
HC-050 -JL stainless steel rivet heads must be facing the front of the chain block and the joiner link must sit vertically within 
the hand wheel pocket as seen in figure 2  below: 
 
 
 
 
 

 

 
 
 
 
 
 
Figure 1   

Figure 2 

 

Regularly inspect the HC -050 -JL. In the event of any defects remove from service and refer the hoist to a competent person for 
thorough examination:   

 

Wear: make sure that the two stainless steel rivet heads are complete and have not been worn away or corroded, 

ensure the rivets are secure and  tight a have solid hold of both plates.   

 

Damage: ensure the link has not been damaged and that both sides of the link join together to form a flat surface 

without any signs of distortion by being: bent, twisted, cracked, corroded or stretched.   

 
If the rivets are to be replaced during inspection or maintenance, the dimensions are 2.4mm ×  

6.0mm and must conform to 

EN ISO 15983 and the material is stainless steel. These and the joiner links are available as a spare part from Tiger.

 

 

Hooks 

Do not remove the safety latches from top and/ or bottom load hooks unless you are replacing them with new latches . 
 
Never mark or hard stamp hooks or any other load bearing parts.  
 

 

28/12/2017

Содержание CB-0050

Страница 1: ...ALNWICK NE66 2DG UK 44 1665 605130 Woo Sing Industrial Co Ltd 6F No 118 1 ZhongZheng Road Shilin Dist Taipei City Taiwan 886 2 2831 3035 PLEASE PASS ONTO OPERATOR TR7 Tiger Lifting North America INC 38381 N Robert Wilson RD Gonzales LA 70737 USA 1 225 647 1312 Distributed By Super Slings Inc 866 787 7544 ...

Страница 2: ...l operation only Do not attempt to use a motorized mechanical device to operate the machine 9 Do not attempt to overload themachine as this could cause damage to person or machine 10 Do not use the chain block in explosive environments unless an A TEX version has been supplied 11 It is the responsibility of the operator to exercise caution use good practice common sense and be familiar with proper...

Страница 3: ... r u s n e o t d e t t i m m o c e b t s u m y n a p m o c g n i t a r e p o e h T s n o trouble free operation of the product If the product s ability to do a job or to do so safely is in questi T I Y R T T N O D n o Definitions Indicates a potentially hazardous situation that if not avoided could re sult in death or serious injury It may also be used to alert against unsafe practices Competent P...

Страница 4: ...en repairing the chain block Always apply lubricant to the load chain as recommended in this manual Always make sure that you and others are clear of the load before lifting begins and stay clear of the suspended load Always warn personnel of your intention to move a load in their area The operator may start moving the load only after it has been attached correctly and all persons are clear of the...

Страница 5: ...ended Never run the load chain over a sharp edge use a sheave Never weld or cut a load suspended by a hoist Never use the hoist chain as a welding electrode or allow the chain or hook to be touched by a live welding electrode Never allow the chain or hook to be used as an earth for welding Never use the hoist with rusty chain Never run the lower hook block into the chain block frame or bring the l...

Страница 6: ... B30 16 and the South African standard SANS 1594 All items come with a test certificate or an EC Declaration of Conformity stating compliance with the essential health and safety requirements of the Machinery Directive 2006 42 EC Tiger chain blocks are third party verified by SGS Certificate Number MDC 1302 Unpacking After opening the carton the product should be carefully inspected for damage whi...

Страница 7: ...tion Face the hand chain wheel side of the hoist Lifting the load Pulling the hand chain in clockwise direction will raise the load Note Depending on the type of load picked up the lifting height may be reduced for units fitted with a chain container Lowering the load Pulling the hand chain in anticlockwise direction will lower the load Note The clicking sound of the pawl when a load is being rais...

Страница 8: ...reduced by more than 10 or when the chain has elongated to a value greater than the discard levels shown in the tables below There are two alternative tables for either measuring the chain over 21 links or measuring the c hain over 7 pitches Chain should be clean free of twists and pulled taut before measuring Measuring the diameter of the chain dm d1 d2 2 Replace the chain if dm 0 9 d where d is ...

Страница 9: ...ake sure that the HC 050 JL has been fitted in the correct orientation as shown in figure 1 below To achieve this the HC 050 JL stainless steel rivet heads must be facing the front of the chain block and the joiner link must sit vertically within the hand wheel pocket as seen in figure 2 below Figure 1 Figure 2 Regularly inspect the HC 050 JL In the event of any defects remove from service and ref...

Страница 10: ...k that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If AɩB the hook is fine If A B the hook needs to be replaced 5 Maintenance Never perform maintenance on the hoist while it is supporting a load Before performing maintenance attach a notice tag to the block to indicate that it must not be used while maintenance is in progress Servic...

Страница 11: ...posal When the product comes to the end of its lifecycle after taking the unit out of service recycle or dispose of the parts of the unit respecting local and national environmental regulations 6 Manufacturer Testing and Verification This product was manufactured under our single unit control of quality and was passed with strict inspection in accordance with our inspection standards Capacity tonn...

Страница 12: ...ss standard HOL kg Extra mass per metre HOL kg A B D E F1 F2 G Diameter mm No of falls CB 0050 0 5 21 93 66 52 78 24 38 305 6 3 1 3 10 8 1 86 CB 0100 1 0 25 93 66 63 87 28 45 340 6 3 1 3 11 8 1 86 CB 0150 1 5 32 98 73 78 102 34 51 385 7 1 1 3 16 2 2 10 CB 0200 2 0 34 101 79 87 113 35 53 420 8 0 1 3 20 0 2 39 CB 0300 3 0 34 98 73 60 148 36 56 465 7 1 2 3 23 3 3 20 CB 0500 5 0 37 101 79 122 209 49 7...

Страница 13: ...diagram mm Hook throat Opening mm EZ Check measurement mm a b c d e f Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard 0 5 8 8 5 13 5 12 8 19 18 15 14 29 32 47 50 1 0 8 8 5 13 5 12 8 23 21 5 17 16 34 37 52 55 1 5 10 10 5 15 5 14 7 26 24 2 21 19 5 39 43 59 63 2 0 10 10 5 17 5 16 6 30 28 2 22 20 5 42 47 64 69 3 0 12 5 13 5 20 19 37 35 32 30 42 47 76 81 5 0 19...

Страница 14: ...e patent pending Tiger EZcheck 3 point marking system With this system a quick check that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If AɩB the hook is fine If A B the hook needs to be replaced In addition to the above checks more than a 10 twist from the plane of hook is enough to warrant replacement of the hook ...

Страница 15: ...et Gear Cover C 5 2 Pinion with Pinion Gear C 16 1 Cu er Pin C 28 1 Handwheel C 6 1 Load Gear C 17 1 Chain End Fixing Pin C 29 1 Hand Chain C 7 1 Pinion Sha C 18 1 Load Chain C 30 1 Washer for Pinion Sha Nut C 8 1 Pinion Sha Washer C 19 1 Load Chain Guide Pin C 31 1 Check Nut C 9 1 Gear Side Plate Assembly C 20 1 Wheel Side Plate Assembly C 32 1 Cu er Pin for Check Nut C 10 1 Chain Stripper C 21 1...

Страница 16: ... Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 15 of 18 9 Inspection Log Test Certificate DOCNumber Model Number Product Description Date introduced into service Serial Number Date Comments Signature ...

Страница 17: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 16 of 18 Owner s Notes ...

Страница 18: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 17 of 18 Owner s Notes ...

Страница 19: ...www gerlif ng com Unit 1 ƌĞĞŶƐĮeld Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info gerli ing com www tigerlifting com Page 18 of 18 Owner s Notes ...

Страница 20: ...strial Estate Willowburn Avenue ALNWICK NE66 2DG UK Phone 44 1665 605130 Fax 44 1665 603185 info tigerlifting com Representative in Europe www tigerlifting com Tiger N A Tiger Lifting North America INC 38381 N Robert wilson RD GONZALES LA 70737 USA Phone 1 225 647 1312 sales tigerliftingna com Taiwan Phone 886 2 2831 3035 Fax 886 2 2834 0188 info tigerlifting com tw 6F No 118 1 ZhongZheng Road Shi...

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