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DISASSEMBLY AND MAINTENANCE PROCEDURES

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Tidland Performance Series Manual Knifeholder

MI 557416 1 Q

Page 31

Knifeholder Sub-Assembly Identification

Class II and III

*

GUIDE BAR MOUNT
ASSEMBLY COMPONENTS

UPPER BODY ASSEMBLY

KNIFEHOLDER ACTUATOR SWITCH

PISTON ASSEMBLY

DOVETAIL ASSEMBLY

544156

*

TOP BLOCK ASSEMBLY

MANUAL LOCK

(FOR USE WITH BACK PLATE ASSEMBLY)

*

BACK PLATE ASSEMBLY

(USE WITH EITHER TOP BLOCK ASSEMBLY)

CARTRIDGE SUPPLY AIR

HOSE ASSEMBLY

550707

*

TOP BLOCK ASSEMBLY

PNEUMATIC LOCK

(FOR USE WITH BACK PLATE ASSEMBLY)

BLADE CARTRIDGE ASSEMBLY

LOWER BODY ASSEMBLY

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Содержание Class I

Страница 1: ...Performance Series Manual Knifeholder User Manual EN Class I II and III MI 557416 1 Q TIDLAND SLITTING SOLUTIONS...

Страница 2: ......

Страница 3: ...contains spring loaded components While operating the knifeholder follow all existing plant safety instructions and or requirements Always wear stainless steel protective gloves when changing or remov...

Страница 4: ...nifeholder 18 Manual Lock 18 Pneumatic Lock 19 Cant Key 20 Selection 20 Orientation 20 Cant Key O ring 23 Replacing the O ring 23 Blade Cartridge 23 Removing the Cartridge 23 Reinstalling the Cartridg...

Страница 5: ...1 Q Page 5 Guide Bar Mount with Pneumatic Lock Class II and III 52 Guide Bar Mount with Manual Lock Class I II and III 54 Easy Glider Mount Class I 55 Easy Glider Mount Class II and III 56 Performance...

Страница 6: ...rtridge for setup or operation Up retracts blade cartridge 3 Knifeholder Control Body 4 Cant Angle Key Blade cartridge angle control 5 Knifeholder Bellows Prevents foreign matter from entering knifeho...

Страница 7: ...button will extend the knifeholder and provide half the side stroke distance To position the knifeholder see pages 18 19 Switch UP Retract Reverses returns the blade cartridge side stroke and then ful...

Страница 8: ...er and the cartridge The cartridge extends and the blade guard retracts as the supply air is distributed at the setup knob in either the GREEN RUN or YELLOW SETUP positions When the supply air is turn...

Страница 9: ...ahead of the cut point the material will tear instead of slitting cleanly Geometry shown is based on medium weight kraft paper For assistance with other web materials call Tidland Customer Service 1...

Страница 10: ...03 4 55 4 41 3 26 1 28 2 34 6 79 9 74 1 00 6 33 5 91 1 75 0 16 0 38 0 08 15 57 Class III 6 47 3 46 0 04 4 73 4 56 3 05 1 28 2 34 7 83 11 77 1 00 8 35 7 87 2 76 0 24 0 77 0 12 17 78 Millimeters A B C...

Страница 11: ...ring VMD Vertical Mounting Dimension Tangent Wrap Slitting Class I 6 29 32 175 4 mm Class II 10 3 16 258 8 mm Class III 12 1 4 311 2 mm These dimensions reserve approximately 1 2 of blade cartridge s...

Страница 12: ...es 2 Before transferring dimension X onto the support beam make sure there will be enough free space at one end of the beam for knifeholder installation and removal once the guide bar is mounted Metho...

Страница 13: ...out 5 Place the control body onto the guide bar 6 While holding the control body securely in place reinstall the gib Align the gib socket head cap screw holes with the holes in the mount assembly 7 In...

Страница 14: ...ontrol body onto the guide bar 5 While holding the control body securely in place reinstall the gib and align the gib socket head cap screw holes with the holes in the mount 6 Install and tighten the...

Страница 15: ...10 32 UNF screw from the end stop on the face of your guide bar 2 Do not remove the short rail from the knifeholder bearing 3 Unlock the knifeholder brake Manual Lock turn brake knob counterclockwise...

Страница 16: ...ir lines B 5 micron air filter pressure regulator with gauge 0 100 psi or 0 6 9 bar C Coalescing filter D 3 way manual valve with muffler E Quick exhaust valve with muffler Air manifolds and quick dis...

Страница 17: ...idland Performance Series Manual Knifeholder MI 557416 1 Q Page 17 Operating Air Pressure Down Force and Side Force 60 90 psi 4 1 6 2 bar recommended 100 psi 6 9 bar maximum Knifeholder loads will var...

Страница 18: ...d its side stroke The knifeholder will remain in this position until the cartridge is retracted 7 Slide the knifeholder along the guide bar until the knife blade and the anvil ring lightly contact 8 T...

Страница 19: ...e stroke The knifeholder will remain in this position until the cartridge is retracted 7 Traverse the knifeholder along the guide bar until the knife blade and the anvil ring lightly contact 8 Press d...

Страница 20: ...Orientation The arrow on the cant key label should point to the nip point blade contact side of the anvil ring see page 20 point in the same direction as the arrow on the blade cartridge Arrows point...

Страница 21: ...r mount Cant key label is RED Cant key arrow points toward the THIN side of the cant key Blade cartridge arrow points to the nip point contact side of anvil ring B Web Path Web moves from the guide ba...

Страница 22: ...the knifeholders for leaks or cracks Inspect control body dovetail assembly o rings Replace if damaged or missing Check blade cartridge half stroke function Monthly Check adjustment of gib to the guid...

Страница 23: ...in place when the blade cartridge is in the correct position 3 Tighten the cartridge lock screw 4 Confirm that the arrow on the blade cartridge is pointing in the same direction as the arrow on the c...

Страница 24: ...securely Note Use of the Tidland bench fixture is recommended 2 Clean the blade hub surface where the blade mounts to assure correct fit of the blade and to help prevent blade runout wobble 3 Install...

Страница 25: ...vil in the reverse direction for a few revolutions This will help deburr the blade after grinding and provide a smooth slitting edge Suggested Blade Grinding Procedure Step Procedure Wet Dry Grit Hard...

Страница 26: ...d check gib adjustment Web tears or splits Incorrect setback Check geometry see Knifeholder Installation Too much overlap Correct overlap see Knifeholder Installation Insufficient overspeed of the dri...

Страница 27: ...on Possible bad o ring on 3 way valve Contact Tidland Knifeholder Technician 1 800 426 1000 Excessive air leak around the knifeholder actuator switch in the extended or retracted position Replace swit...

Страница 28: ...de bar Clean and lubricate guide bar with Dow Corning 557 Dry Film Lubricant Sticky brake shoe Clean brake shoe Clean and lubricate brake shoe o ring Use Parker Super O Lube Blade Cartridge No Side St...

Страница 29: ...Guide Bar 1 Remove the blade cartridge p 23 2 Remove the gib see illustration 3 Lift the knifeholder off of the guide bar Note Do not reinstall gib until after knifeholder is reinstalled on guide bar...

Страница 30: ...NENTS UPPER BODY ASSEMBLY KNIFEHOLDER ACTUATOR SWITCH LOWER BODY ASSEMBLY DOVETAIL ASSEMBLY 555538 TOP BLOCK ASSEMBLY MANUAL LOCK FOR USE WITH BACK PLATE ASSEMBLY BACK PLATE ASSEMBLY USE WITH EITHER T...

Страница 31: ...AR MOUNT ASSEMBLY COMPONENTS UPPER BODY ASSEMBLY KNIFEHOLDER ACTUATOR SWITCH PISTON ASSEMBLY DOVETAIL ASSEMBLY 544156 TOP BLOCK ASSEMBLY MANUAL LOCK FOR USE WITH BACK PLATE ASSEMBLY BACK PLATE ASSEMBL...

Страница 32: ...de Bar Mount Manual Lock 1 Reinstall the guide bar mount assembly on the control body and tighten the four socket head cap screws to the appropriate torque value Class I M4 2 1 ft lbs 2 85 Nm Class II...

Страница 33: ...assemble Guide Bar Mount Pneumatic Lock 1 Reinstall the guide bar mount assembly on the control body and tighten four socket head cap screws to the appropriate torque value Class I 2 1 ft lbs 2 85Nm C...

Страница 34: ...two flat washers go to Step 8 Class II III Spring not accessible go to Step 8 8 Extend the knifeholder Class I No air supply needed By hand pull the dovetail assembly out of the control body Class II...

Страница 35: ...n guide rod at the upper body Class II Toggle the actuator switch up to lift the piston and expose the stroke stop rod 6 Reinstall the flat washers return spring Class I only and the depth control kno...

Страница 36: ...manual lock removal not required 6 Remove two long and two short socket head cap screws to remove the upper body assembly from the lower body 7 Remove the piston assembly from the top side of the low...

Страница 37: ...ary Note The piston guide rod bushing is ceramic coated and will provide years of service under normal operating conditions Lower body disassembly is complete Recommended Maintenance Lubricate piston...

Страница 38: ...wer body when removing the four button head fasteners 7 Remove the four socket head cap screws that attach the upper and lower bodies to each other 8 Remove the upper body assembly 9 The Piston Assemb...

Страница 39: ...with fasteners and tighten to the appropriate torque value Class II 2 1 ft lb 2 85 Nm Class III 4 3 ft lb 5 83 Nm 4 With the return spring attached to the flange retainer carefully and firmly press t...

Страница 40: ...Parker Super O Lube O ring Lubricant B Lubriplate EMG Polymer Grease L0148 098 C Dow Corning 557 Silicone Dry Film Lubricant D Loctite 242 A A C 2 1 FT LB 2 9 Nm 2 1 FT LB 2 9 Nm 1 0 FT LB 1 4 Nm 0 8...

Страница 41: ...41 Class II and III A Parker Super O Lube O ring Lubricant B Lubriplate EMG Polymer Grease L0148 098 C Dow Corning 557 Silicone Dry Film Lubricant D Loctite 242 A A 1 FT LB 1 4 Nm B C A 4 3 FT LB 5 8...

Страница 42: ...older MI 557416 1 Q Page 42 Manual Control Body Class I Tidland Part No 543919 11 1 9 14 18 26 29 33 35 2 3 4 5 7 15 16 17 10 23 24 25 28 27 31 34 36 37 38 39 43 44 45 UPPER BODY ASSEMBLY PISTON ASSEM...

Страница 43: ...O ring 126119 19 Air Hose Assembly Supply Air 561042 20 Air Fitting 528697 21 Steel Ball 554256 22 Air Hose Assembly Cartridge 568817 Piston Assembly 23 Stroke Stop Rod 534810 24 Piston O ring 536164...

Страница 44: ...4 Manual Control Body Class II and III Class II Tidland Part No 535761 Class III Tidland Part No 543324 3 2 1 4 6 8 5 7 9 10 11 12 16 14 15 17 18 19 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39...

Страница 45: ...128898 128898 19 Air Fitting 610473 610473 20 Air Fitting 251535 251535 21 Steel Ball 554256 554256 22 Air Hose Assembly 561043 561043 Piston Assembly 23 Stroke Stop Rod 557519 557519 24 Piston O rin...

Страница 46: ...Manual Knifeholder MI 557416 1 Q Page 46 Manual Swing Cartridge Class I Tidland Part No 596429 BLADE HUB ASSEMBLY DOVETAIL ASSEMBLY GUARD ASSEMBLY INBOARD STRUT 3 11 13 11 10 7 4 9 12 2 8 14 5 1 6 21...

Страница 47: ...ge Part No 596429 Current Cartridge Part No 551430 Previous Previous part designs shown below special order only Dovetail Assembly 1 Latch Pin Cap 528680 2 Safety Lock Spring 131119 3 Safety Lock Pin...

Страница 48: ...ass II Tidland Part No 569393 Class III Tidland Part No 569394 DOVETAIL ASSEMBLY 2 24 11 1 4 3 5 8 13 10 9 18 6 7 17 16 15 14 8 30 25 26 8 27 33 20 19 OUTBOARD STRUT BEARING HOUSING ASSEMBLY BLADE HUB...

Страница 49: ...14 Half Stroke Guide Pin 131110 131110 15 Half Stroke Spring 510105 510105 16 Half Stroke Stop 131112 132894 17 Setup Button 131111 131111 18 Socket Head Capscrew 133180 133180 Bearing Housing Assemb...

Страница 50: ...ce Series Manual Knifeholder MI 557416 1 Q Page 50 Guide Bar Mount with Pneumatic Lock Class I Tidland Part No 550306 1 2 6 3 2 8 4 7 10 13 16 15 17 14 12 9 10 11 18 22 19 20 21 24 25 27 23 26 28 29 5...

Страница 51: ...50731 10 Setscrew 130147 11 Steel Ball 539093 12 Top Block 550309 13 Detent Ball 528781 14 Socket Head Capscrew 130145 15 Socket Head Capscrew 132619 16 Roll Pin 549542 17 Lever 550315 18 Bronze Bushi...

Страница 52: ...ss II and III Class II Tidland Part No 531756 Class III Tidland Part No 543586 TOP BLOCK ASSEMBLY BACK PLATE ASSEMBLY 1 2 3 5 7 8 9 4 12 13 14 16 15 17 18 22 23 21 20 24 25 18 27 28 29 30 6 11 10 19 2...

Страница 53: ...r Fitting Tee 251536 251536 10 Lever 544312 544312 11 Dowel Pin Lever 544308 544308 12 Piston O ring 126479 126479 13 Piston 556199 556199 14 Spring 554681 554681 15 Piston Pin 539086 539086 16 E ring...

Страница 54: ...0145 130467 130467 3 Top Block 537971 531750 531750 4 Set Screw 134011 130304 130304 Back Plate Assembly 550708 550709 550710 5 Brake Shoe 537972 531758 531758 6 Brake Shoe O ring 130136 130136 130136...

Страница 55: ...ass I Pneumatic Lock Top Block page 50 Item Description Qty Part No Back Plate Assembly 689497 1 O ring 1 130136 2 Brake Shoe 1 537972 3 Backplate 1 662078 4 Socket Head Cap Screw 4 130163 5 Socket He...

Страница 56: ...Description Qty Class II Class III Back Plate Assembly 615576 618966 1 O ring 1 130136 130136 2 Brake Shoe 1 531758 531758 3 Socket Head Cap Screw Patch Lock 1 598977 598977 4 Set Screw Nyloc 1 13014...

Страница 57: ...e Blade Guard Pneumatic 548274 PS Swing Manual Shear 569393 PS Swing Automatic Shear w 360 Degree Blade Guard Mechanical 766913 PS Swing Manual Shear w 360 Degree Blade Guard Mechanical 769816 PS Crus...

Страница 58: ...ecifications 5 L Lubrication 40 41 M Maintenance blade cartridge 23 cant key 23 disassembly procedures 29 39 knife blade 24 lubrication 40 41 preventive 22 O Operation air pressure 17 blade overlap 18...

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