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Before beginning the assembly read the instructions thoroughly to give an understanding of the sequence of steps and a 
general awareness of the recommended assembly procedures.
By following these instructions carefully and referring to the corresponding pictures, the assembly of your model will be 
both enjoyable and rewarding.  The result will be a well built, easy to assemble scale model, which you will be proud to 
display.
This A109 is designed for intermediate to advanced pilots, and this manual assumes a basic knowledge of R/C model 
construction.

PRE-ASSEMBLY NOTES

1. Before you start to assemble this fuselage on your helicopter, we suggest you to first fine tune your helicopter in the air.
2. Double-check all screws, then secure and Loctite all the loose screws.
3. The instruction manual is written for Raptor 90, if user should choose to install it on other branded helicopters, we would 
suggest you to study the manual thoroughly and see how it installed on a Raptor 90. 
Before you begin, check the entire contents of your kit against the parts list and photos to make sure that no parts are 
missing or damaged.  This will also help you to become familiar with each component of your model.  If you find that any of 
the parts are either missing or damaged, please contact your local Thunder Tiger authorized distributors for replacements. 
Neither your dealer nor Thunder Tiger authorized distributor can accept kits for return if construction has begun.
Trial fit each part before gluing it in place.  Make sure you are using the correct part and that it fits well before assembling. 

BEFORE YOUR ASSEMBLY

Adhesives:

Instant setting Cyanoacrylate adhesive (thin CA)
Slow setting Cyanoacrylate adhesive (thick CA)
10 Minute Epoxy (fast)20~30 Minute Epoxy(slow)

RECOMMENDED TOOLS & MATERIALS

Tools:

Model Knife,  1/2" MASK Tape,  Small & Medium Screw-
drivers,  Scissors,  Long nose Pliers,  Drill and Drill Bits
(1/8", 5/64"),  150  Grid  Sand  Paper,  Rat  Tail and half- 
round file, Fine Felt Tip Pen & Soft Lead Pencil, Reamer,
Hex Wrenches.

R/C System:

6 Channel Heli radio req'd 
GYRO system req'd

Helicopter:

Raptor 90 SE kit Suggested

You will need two types of adhesives for the A109 Epoxy 
and Instant (cyanoacrylate) adhesives. We recommend 
that you purchase both 5-minute and 30-minute epoxy to 
cut down on assembly time, but you can get by with only 
30-minute epoxy if time is not important. You will also 
need a small bottle of both "Thick" and "Thin" instant CA 
adhesive.

Model assembly can be much easier if the proper tools 
are used.  Therefore, we have included in our checklist 
to the left, a complete listing of all the tools we used to 
assemble our prototype models. As you will notice, 
m a n y   h o u s e h o l d  t o o l s   c a n  b e   u t i l i z e d  d u r i n g  
construction.

ITEMS YOU MAY NEED

TABLE OF CONTENTS

Introduction....................................................................................................................................................2

Recommended Tools & Materials......................................................................................................................3

Item You May Need..........................................................................................................................................3

Parts Drawings.............................................................................................................................................4-5

Parts Check List..............................................................................................................................................6

Assembly...................................................................................................................................................7-15

MEMO..........................................................................................................................................................16

TTR4891 

- Raptor 90 SE KIT

TTR1111 - 3-way Fuel Filter

3

2

Congratulations on the purchase of our finest scale heli fuselage to date.  This famous  A109 fits Thunder Tiger Raptor 90, 
the light fuselage comes factory pre-painted with all necessary hardware. It is very easy to assemble and only takes you 
few hours of enjoyable installation to put this scale body on your helicopter. This replica A109 is just like a real thing, 
hovering this 109 that will definitely make you stand out on the flying field.

TTR1112 - AL. Fuel Filter

Ignition Extension. 

INTRODUCTION

PRE-ASSEMBLY NOTES

Содержание Agusta A109

Страница 1: ...d to accept this liability it can be returned new and unused to the place of purchase for a refund Warranty Notice Adult Supervision Required This is not a toy Assembly and flying of this product requ...

Страница 2: ...e entire contents of your kit against the parts list and photos to make sure that no parts are missing or damaged This will also help you to become familiar with each component of your model If you fi...

Страница 3: ...f adhesives for the A109 Epoxy and Instant cyanoacrylate adhesives We recommend that you purchase both 5 minute and 30 minute epoxy to cut down on assembly time but you can get by with only 30 minute...

Страница 4: ...am Retainer 1 Screen L 2 Horizontal Tail 2 Tail Skid 1 Wind Shield L 1 R 1 Middle Window L 1 R 1 Sun Roof L 1 R 1 Front Window L 1 R 1 Rear Window L 1 R 1 Front Lower Window L 1 R 1 PV6034 Windshield...

Страница 5: ...ecal 1 Mounting Strip 2 PV6035 Decal Socket Screw 3X6mm 3 3X12mm 10 3X20mm 1 3X25mm 6 3X35mm 4 Hoist 1 Hoist MNT Rod 4 Wiper Mount 2 2x6mm Self Tapping Screw 4 2x6mm Screw 4 M2 Nut 4 Retaining Collar...

Страница 6: ...hreaded Rod 30mm 2 Threaded Rod 45mm 1 Threaded Rod 60mm 1 Servo Tray 1 Coupler 2 Standoff 2 Ball End 8 Z Bend Pushrod 2 3X10mm SinK Head Screw 12 M3 Locknut 30 M2 Nut 8 POM Washer 2 M3 Washer 9 Carbo...

Страница 7: ...ft Adjust the wire at 50mm 1 31 32 in length then insert POM washer wheel then secure the collar with setscrew 4 Same way to assemble the nose gear and adjust the wire at 65mm 2 1 2 in length 5 Locate...

Страница 8: ...ball ends Measure at two ball ends at about 75mm 10 Get a disc horn then drill two 2mm hole 9 5mm to the center as photo shown Drill another 1 5mm hole 16mm to the center then secure the 10mm standoff...

Страница 9: ...he pushrods until it works perfectly 15 Epoxy the two pieces of screen and exhaust pipes in place 16 Install the handle rail at the tail it is about 27cm from the end Drill 2mm holes and press plastic...

Страница 10: ...le lever contacts the muffler if you use the extension Trim the contact area if necessary Zimmermn muffler 22 CA the main plate and wood mount in place and make sure the holes on main plate are aimed...

Страница 11: ...mount and main plate with two 3x25mm Socket Screw POM washer and M3 nut at far most two holes 28 Locate foot step accessories then use care to install the foot step support on the fuselage make sure t...

Страница 12: ...with two 3x8mm four 3x10mm socket screws M3 washers and locknuts 34 Drill 3mm hole at the bottom fin of leading edge then epoxy the tail skid inside the fin about 36mm 2 1 2 35 Locate 3x25mm setscrew...

Страница 13: ...area 40 Secure the tail end with 2x5mm wood screws 41 Trim all windshield and windows Both sand the glue area to enhance the adhesion You may skip installing the middle windows for easy access and tun...

Страница 14: ...secure the hoist on the mount with the mounting strip and four 2x6mm self tapping 48 Trim all windows and both sand the glue area on windowsand fuselage Epoxy the windows in place properly You mayskip...

Страница 15: ...vering your 109 try to keep your rotor speed at approximately 1500 RPM 2 Check the helicopter and fuselage to see if any screw loosened after each flight 3 Trim the elevator or rudder when switching o...

Страница 16: ...MEMO 16...

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