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i

R

elaint

 3700 M

anual

C

ontents

 

Safety Information ........................................................ii

 

Specifications

 ..............................................................iv

Section 1:  About the Machine .......................................................1
Section 2:  Preparing for Operation ...............................................5
Section 3:  How to Operate ...........................................................15

Section 4:  Operational Troubleshooting

 ....................................19

Section 5:  Inspection and Care

 ...................................................21

Section 6:  Wedge Applications

 ...................................................28

Section 7:  Mechanical Components

 ...........................................31

Section 8:  Electrical Components

 ...............................................67

Section 9:  Technical Troubleshooting

 ........................................75

Содержание 00900383

Страница 1: ...Manual Reliant 3700...

Страница 2: ...ed photocopied stored on a retrieval system or transmitted without the express written consent of Thiele Technologies Inc Streamfeeder Thiele Technologies Inc Streamfeeder 315 27th Avenue NE Minneapol...

Страница 3: ...Machine 1 Section 2 Preparing for Operation 5 Section 3 How to Operate 15 Section 4 Operational Troubleshooting 19 Section 5 Inspection and Care 21 Section 6 Wedge Applications 28 Section 7 Mechanica...

Страница 4: ...or death from an electrical haz ard if proper precautions are not taken TIP signifies information that is provided to help minimize problems in the installation or operation of the feeder NOTE provid...

Страница 5: ...ous voltage Contact will cause electric shock or burn Turn off and lock out power before servicing Moving parts can crush and cut Keep guards in place Lock out power before servicing Pinch point Keep...

Страница 6: ...inimum Product Size 3 75 W x 3 75 L in 95 3 x 95 3 mm Optional 2 W x 2 5 L in 50 8 x 63 5 mm Min Max Product Thickness 003 1 0 in 076 25 4 mm Speed 5700 in min 144 780 mm min Batch Size 1 to 99 pieces...

Страница 7: ...v Relaint 3700 Manual...

Страница 8: ...re you for initial setup Feeders can be configured two ways one shot mode or batch count mode One shot mode feeders are capable of feeding one piece of product when a flight signal is received Batch c...

Страница 9: ...e it down on the discharge belt helping to eject a single product after it exits the gate assembly area Sheet detect sensor Mounted on the feeder extension arm it looks for the leading edge of the pro...

Страница 10: ...3 Reliant 3700 Manual Control Panel Components...

Страница 11: ...during a misfeed or 2 when the hopper runs out of product or 3 flashing during miss condition Built in indicator illuminates 1 steady during a time out condition 2 flashing during an open discharge sa...

Страница 12: ...lp preshingle product and the proper gap to help the feed belts advance product through the gate assembly area one at a time The downward pressure or weight of the stack in the hopper will provide the...

Страница 13: ...gap between the gate assembly and the product Procedure To adjust the gate assembly for proper gap 1 Slide a single sheet of test product under the gate assembly It may be necessary to pull up on the...

Страница 14: ...e other adjustment roller clockwise 1 8 turn 4 Repeat drag tests and adjust as needed until equal drag is achieved You may need to repeat this procedure after observ ing the feeder cycling refer to Se...

Страница 15: ...these steps 1 Remove the gate assembly from gate plate lift up on knob and tip at slight angle to remove 2 Remove the adjustment knob by turning counterclockwise Fig A 3 Lift the cylinder off of top...

Страница 16: ...ausing binding curling of edges or resistance to movement Procedure To adjust each side guide for proper equidistant horizontal spacing follow these steps 1 Place a small stack of product in the hoppe...

Страница 17: ...d too far backward from the gate assembly Fig C then the belts are driving the product before the bottom sheet has separated and left the gate assembly area This pushes the gate assembly up creating m...

Страница 18: ...ely 2 to 2 1 2 in 5 to 6 cm thick and preshingle the edges with your thumb 2 Place the preshingled product in the hopper so the edges rest against the curvature of the gate assembly 3 Turn the back we...

Страница 19: ...s to measure about 5 8 in 16 mm from the bottom sheet to front edge of table top Then as you test you can fine tune from this point You can also fine tune back wedge location by loos ening the roller...

Страница 20: ...positioning follow these steps 1 Aim and align the photo sensor straight toward perpendicular to the product If the photo sensor is at an angle the light will not be reflected straight back to the re...

Страница 21: ...irst sheet and the second sheet 125 in or 3 mm at the gate as sembly area The overlap occurs as the bottom sheet is exiting and the next sheet is entering 3 If feeding doubles move the wedge in toward...

Страница 22: ...events multiple sheets from jamming under the gate assembly at startup 1 Preshingle by hand a small stack of product so that it con forms to the curvature of the gate assembly Push in gently to make s...

Страница 23: ...loaded in the hopper as straight as possible Before adding to hopper jog each hand full of product on a flat surface to make sure lead edges are as even as possible As you add each handful gently push...

Страница 24: ...e of sheet to enter at about the center line of the cylinder as the previous or bottom sheet is exiting the gate assembly area STEP 4 Setting Adjusting Speed 1 Set the variable speed control to the lo...

Страница 25: ...2 Preparing for Operation for proper adjustment procedures 4 Close the discharge safety shield and reset the feeder by press ing the reset fault indicator button labeled Reset Should you not be using...

Страница 26: ...etween sheets 3 Consult with a qualified technician 4 Review loading the product in Section 3 How to Operate or review back wedge adjustment in Section 2 Preparing for Operation 5 Review gate assembly...

Страница 27: ...oto sensor adjustment in Section 2 Preparing for Operation 2 Adjust gripper jaw as required per insert owner s manual 1 Review photo sensor adjustment in Section 2 Preparing for Operation 2 Adjust gri...

Страница 28: ...mpt to make any adjustments while the machine is running Failure to do so can expose you to moving parts which can cause serious injury Do not wear loose clothing when operating the feeder Avoid makin...

Страница 29: ...Feed and Discharge Belt Tracking Check for visual signs of Stretching Improper roller adjustment Ensuring Proper Timing and Drive Belt Tracking Check for visual signs of Misaligned timing pulleys Ensu...

Страница 30: ...gns of wear Advancing O ring or Standard O ring if applicable Flat areas along the O rings Bar gate Bar material begins to flatten excessively See Preventive Care to follow Visual Inspection continued...

Страница 31: ...e power cord from outlet 2 Remove gate assembly from gate plate 3 Insert a screwdriver in slot on top of gate assembly and rotate screwdriver clockwise or counterclockwise 360 to move worn area of O r...

Страница 32: ...the belt repeat for each belt 6 Taking a dry portion of the cloth go back to the first feed belt cleaned and use moderate pressure against the belt for several revolutions to ensure the belt is dried...

Страница 33: ...th 5 Wipe across O rings Figures 5 13 or 5 14 or angled wedge if applicable Figure 5 15 First wipe in one direction then the other 6 Taking a dry portion of the cloth go back and wipe all sur faces to...

Страница 34: ...cloth wipe across the face of each lens 4 Repeat step 3 above for flight detect sensor 5 Recheck the adjustments of both photo sensors to make sure they are still in alignment to the targets 6 Close...

Страница 35: ...inches wide Light to medium weight prod ucts from 3 to 6 inches in length longer if used with Low Profile wedge such as Z fold and C fold letters business reply cards pay ment booklets and tagboard 6...

Страница 36: ...medium weight small narrow products from 3 to 6 inches in length such as multifold leaflets credit cards business cards trading cards and cou pons 63311710 Optional Medium Triangle 5 inches wide Light...

Страница 37: ...etup Example Product Usage Single S Light to heavy weight products from 4 to 14 inches in length such as envelopes card stock and folded products 63311968 Optional Combination Light to heavy weight pr...

Страница 38: ...31 Reliant 3700 Manual 7 Mechanical Components BASE FEATURES...

Страница 39: ...64911009 Switch Safety Interlock Assembly 8 2 44640011 Shaft Top Cover Hinge Mount 9 2 44909023 Hinge Top Cover Mount 10 1 44640018 Side Guide Right 1424 1 53500609 Label Warning 11 1 44640017 Side G...

Страница 40: ...33 Reliant 3700 Manual BASE FEATURES 8 1 2 3 4 10 9 7 5...

Страница 41: ...2 1 67511034 Harness Fault Reset Switch Assembly 3 1 44699017 Graphic Standard Lower 4 1 64911005 Harness Flight Trigger 5 1 44699016 Cover Plate 6 1 69911066 Miss Detect Assembly 7 1 44699010 Graphic...

Страница 42: ...35 Reliant 3700 Manual CARRIAGE ASSEMBLY Assembly 67511162...

Страница 43: ...ey 24T 1 2 Bore Flangeless 2 00001155 Clip E 1 2 Waldes 2 23500094 Bearing Ball R8 3 00002217 Screw Socket Set 10 32 X 5 16 LG 1 for flanged pulley 2 for flangeless pulley 1 00002216 Screw Socket Set...

Страница 44: ...37 Reliant 3700 Manual ADJUSTABLE TRANSPORT ASSEMBLY Assembly 37001101...

Страница 45: ...2 4 23560208 Roller Crown Drive 23 2 23500126 Roller Feed 75 Inch 24 1 23560206 Roller Flat Drive 25 4 23500162 Feed Belt Tan Gum 26 1 44485006 Holder Carriage 27 4 43555097 HANDEL 10 32 28 1 23500097...

Страница 46: ...39 Reliant 3700 Manual ADVANCING O RING GATE ASSEMBLY Assembly 67511028...

Страница 47: ...211 Screw Socket Set 8 32 X 5 16 Cup Point 9 2 44872003 Roller 2 44872005 Adjustment Screw 2 44872007 Screw Socket Set 10 32 X 3 8 LG Nylon Tip 10 12 44657006 O Ring Advancing 11 2 44872002 Side Plate...

Страница 48: ...41 Reliant 3700 Manual SOLID GATE PLATE ASSEMBLY Assembly 64011004...

Страница 49: ...e Support 8 2 44646015 Spacer Lower 9 2 44646016 Spacer Upper 10 1 44646003 Bar Lower Gate Support 11 1 44646012 Cover Guide Adjustment 12 2 44681021 KNOB 13 2 15000007 Gate J Hook 14 1 44646007 Retai...

Страница 50: ...43 Reliant 3700 Manual 6 ADJUSTABLE TRANSPORT HOLD DOWN ASSEMBLY Assembly 13301102...

Страница 51: ...1330006 Block Hold Down 2 1 51385032 Bar Hold Down 3 6 51277052 Shaft Hold Dow 4 6 51312003 Pin Spring 1 8 In 5 6 51328001 Spring Hold Down 6 12 23500095 BEARING BALL 7 12 51277087 Collar Disch Roller...

Страница 52: ...45 Reliant 3700 Manual HOLD DOWN ASSEMBLY Assembly 67511024 5 6 1 2 10 4 8 9 3 7...

Страница 53: ...1 51328002 Block Hold Down 2 2 51277052 Shaft Hold Down 3 4 51277087 Collar Disch Roller 4 1 51312001 Mount Hold Down 5 2 51312003 Pin Spring 1 8 In 6 2 51328001 Spring Hold Down 7 4 23500095 BEARING...

Страница 54: ...47 Reliant 3700 Manual STANDARD O RING GATE ASSEMBLY Assembly 67511020...

Страница 55: ...LY Assembly 67511020 ITEM QTY PART NUMBER DESCRIPTION 1 1 44675013 Cover Top Protect 2 1 44649010 Key Safety interlock 3 1 13511872 Assy Standrad O Ring 4 2 102706B03 BHCS 8 32 X 1 2 5 2 103333B07 KEP...

Страница 56: ...49 Reliant 3700 Manual DOUBLE S WEDGE ASSEMBLY Assembly 63311025...

Страница 57: ...3 1 44633016 ROUND T NUT 4 1 44633033 KNOB 3 ARM 5 2 44633024 Roller Wedge 6 2 43555098 HANDLE 10 32 X 75 7 2 44633026 BLOCK MOUNTING 8 1 23560147 Shaft Idler 9 2 44633025 S WEDGE 10 4 44633027 SPACER...

Страница 58: ...51 Reliant 3700 Manual TRIANGLE WEDGE ASSEMBLY Assembly 63311214...

Страница 59: ...ITEM QTY PART NUMBER DESCRIPTION 1 1 44633014 WEDGE BLOCK 2 1 44633017 Shaft Wedge Guide 3 1 44633018 WEDGE GUIDE SHAFT 4 6 43560212 Wedge Material Support 5 1 44633033 KNOB 3 ARM 6 1 44633016 ROUND...

Страница 60: ...53 Reliant 3700 Manual LOW PROFILE WEDGE ASSEMBLY Assembly 63311050...

Страница 61: ...1 1 44633014 WEDGE BLOCK 2 1 44633016 ROUND T NUT 3 1 44633033 KNOB 3 ARM 4 1 44633018 WEDGE GUIDE SHAFT 5 4 43560050 NARROW ROLLER 6 9 33500020 BELT TENSION 7 24 23500095 BEARING BALL 8 24 103240B04...

Страница 62: ...55 Reliant 3700 Manual FLIGHT SENSOR ASSEMBLY Assembly 63011038 1 2 3 4 12 13 4 11 10 9 7 6 5 14 8 2 11 3 3 1...

Страница 63: ...OCLINE ADJUSTABLE 5 1 44608042 BRACKET SENSOR MOUNTING 6 1 44640016 COLLAR LOCLINE 1 4 MOUNTING 7 1 44681020 SCREW SSSNYLTIP 10 32 X 3 4 8 1 44681021 KNOB 1 DIA 10 32 W O SCREW 9 1 44699007 BLOCK BRUS...

Страница 64: ...57 Reliant 3700 Manual SHEET SENSOR ASSEMBLY Assembly 13301101 for Adjustable Transport only...

Страница 65: ...sor Stabilizer 2 1 44649011 Sensor PNP Diffus 3 1 44640015 Mounting Bracket 4 1 44640016 Collar Locline 1 4 Mounting 5 12 44608041 Locline Adjustable 1 4 6 1 44608046 Nut Hex 1 8 NPT 7 1 44608042 Lock...

Страница 66: ...59 Reliant 3700 Manual SHEET SENSOR ASSEMBLY Assembly 64911011 for Reliant 3700 without Adjustable Transport...

Страница 67: ...INE 1 4 MOUNTING COLLAR 3 1 44649011 SENSOR PNP DIFFUSE REFLECTIVE RIGHT ANGLE 4 4 44640015 SENSOR MOUNTING BRACKET 5 1 44608042 SOLID LOCLINE NPT CONNECTOR 1 4 X 1 8 6 1 44608046 SOLID NUT HEX 1 8 NP...

Страница 68: ...61 Reliant 3700 Manual ELECTRICAL COMPONENTS Assembly 67511002...

Страница 69: ...d 14 1 44675035 Board I O Expansion 15 4 44649048 Standoff Male Female 6 32 X 1 16 1 44675037 Board ES CPU NS 16 435SO263 Cable Tie Wrap NS 2 44649046 Terminal Female NS 34 44649085 Sheathing O HP Bla...

Страница 70: ...63 Reliant 3700 Manual 8 Optional Components QUICKSET DOUBLE DETECT ASSEMBLY Assembly 63011097...

Страница 71: ...UMBER DESCRIPTION 1 1 14380008 Assy Hold down DD 2 1 14380009 Assy Quickset DD 3 1 51438016 Bar Cross Ext Discharge 4 1 14380005 Assy Harness QuickSet DD 5 1 14380006 Assy CblExtenQckSt DD 6 1 900459...

Страница 72: ...65 Reliant 3700 Manual SINGLE S WEDGE ASSEMBLY Assembly 63311026...

Страница 73: ...4633026 BLOCK MOUNTING 4 1 44633028 SHAFT PIVOT BLOCK 5 2 44340013 BRACKET ROLLER 6 1 44633025 S WEDGE 7 2 44633027 SPACER 8 1 44633016 ROUND T NUT 9 1 44633033 KNOB 3 ARM 10 2 44340015 Ratchet Handle...

Страница 74: ...3700 Manual 9 Electrical Components Transformer Stepper Motor Drive Board Kick Current Adjust Reliant 3700 Electrical Wiring 1 3 2 11 12 13 10 High Voltage AC In 13 11 12 5 9 8 6 7 3 4 1 2 M Low Volt...

Страница 75: ...68 Reliant 3700 Manual Expansion Board Controlled Document No 44 699 100 Reliant 3700 Series Electrical Wiring Diagram CPU Board A...

Страница 76: ...69 Reliant 3700 Manual Reliant 3700 Miss Detect Detail Expansion Board Jumper JP3 must be removed Reliant 3700 Miss Detect Detail Notes IMPORTANT...

Страница 77: ...nsformer D Blue To power supply White Black To transformer AC Input Module Connections PE Green Yellow To grounding stud PE 115 Volt Configuration 230 Volt Configuration PRSR 115V 2 3 0 V Improper Vol...

Страница 78: ...71 Reliant 3700 Manual SW1 SW2 SW3 SW4 R R Reliant Series DC Stepping Motor Part Number 53511390...

Страница 79: ...ated at 10 amps DC current max Motor Kick Current Adjustment set at 85 90 Jumper Settings Function Negative Going Clocks Positive Going Clocks Terminal 5 CCW Terminal 5 Direction Fault Detection Enabl...

Страница 80: ...73 Reliant 3700 Manual Reliant Series CPU Board Part Number 44675057...

Страница 81: ...closest to the 50 pin ribbon cable connection b Make sure all the pins on the EPROM are in the socket before applying pressure to completely seat the IC EPROM Replacement A qualified service technici...

Страница 82: ...e sheet sensor does not sense the leading edge of a piece of fed material within about 2 seconds between sheets after a cycle begins Keep in mind that the feeder must be set up correctly evidenced by...

Страница 83: ...ition Make sure it has not allowed the fuse to slide back toward the outside of the feeder and away from where contact with the metal pressure points inside the module body is made c Use an ohmmeter t...

Страница 84: ...tepper motor drive board Is it illuminated a If yes go to section titled Drive board red LED illuminated b If no continue with next step 3 Remove white wire from pin 9 of the stepper motor drive board...

Страница 85: ...in motor wire coupler from the drive board 2 Test motor phase pins a Set the multimeter to Diode Test b Place the RED meter lead on one of the leads between the large black sense resistors located at...

Страница 86: ...1 Two LEDs are located on the CPU board The heartbeat LED is the green LED The green LED should blink at regular intervals under normal operation when the feeder is powered on Make sure the front safe...

Страница 87: ...tion is installed check the integrity of this harness and switch assembly as well Repair or replace as necessary 10 Replace Reliant Control Assembly 11 Replace ROM chip 1 Verify firm connection and th...

Страница 88: ...minate b No Go to step 7 7 Remove the sheet detect sensor harness from CPU connector J6 and measure for the presence of 12VDC across pins 1 and 3 of connector J6 on the board Is the voltage present a...

Страница 89: ...g indicator illuminates when the sensor is covered and goes dark when the sensor is uncovered Is the yellow LED illuminated when the trigger sensor is covered and dark when the sensor is covered a Yes...

Страница 90: ...called the phase wires Motors are inductors Inductors are tough to troubleshoot unless there is a catastroph ic failure associated with the windings inside the inductor An ohmmeter may be used to tes...

Страница 91: ......

Страница 92: ...2010 Thiele Technologies Inc Streamfeeder Printed in the USA 315 27th Avenue NE Minneapolis MN 55418 USA Tel 763 502 0000 Fax 763 502 0100 Email service streamfeeder com Web www streamfeeder com...

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