Thern Stage Equipment DW1M1-S4 Скачать руководство пользователя страница 8

Owner's Manual for Thern DW1M1-S4 Capstan

page 8

SA9895A-0316

2.1 

General Theory of Operation

2.1.1 

THE PULL REQUIRED to move the load must not exceed the load rating of 

the unit. Consider the total force required to move the load, not the weight of 

the load.

2.1.2 

THIS EQUIPMENT CAN develop forces that will exceed the load rating. 

It is the responsibility of the equipment user to limit the size of the load. 

Inspect the equipment regularly for damage according to the instructions 

contained in this manual and in the component manufacturer’s information.

2.1.3 

THIS HOIST CONTAINS A LOAD BRAKE IN ADDITION TO 

HELICAL-WORM GEARING TO HOLD THE LOAD IN PLACE.

2.1.4 

PERFORMANCE RATINGS of the equipment are affected by the amount 

of synthetic fiber rope wound on the drum, the way in which it is wound, the 

way the unit is used, and tension on the dead end of the rope.

 a 

LOAD RATING represents the maximum pull that can be placed on new 

equipment.

2.1.5 

DUTY RATINGS refer to the type of use the equipment is subject to. 

Consider the following when determining duty rating.

 a 

ENVIRONMENT: harsh environments include hot, cold, dirty, wet, 

corrosive, or explosive surroundings. 

Protect the equipment from harsh 

environments when possible.

 b 

MAINTENANCE: poor maintenance, meaning poor cleaning, lubrication, 

or inspection, leads to poor operation and possible damage of the equipment. 

Minimize poor maintenance by carefully following the instructions 

contained in this manual.

 c 

LOADING: severe loading includes shock loading and moving loads that 

exceed the load rating of the equipment. 

Avoid shock loads, and do not 

exceed the load rating of the equipment.

 d 

FREQUENCY OF OPERATION: frequent start and stop functions increase 

wear and shorten the life span of the gear train and load brake components. 

Lengthy operations cause lubrication to become hot, which also decreases 

the life span of the gear train. 

Increase maintenance of the equipment if 

used in frequent operations.

 

CONTACT THE FACTORY FOR MORE INFORMATION.

Important!

•  Limit nonuniform winding by 

keeping tension on the synthetic 

fiber rope.

•  To help insure rated performance, 

make sure voltage at the motor is 

equal to the motor’s voltage rating.

•  It is your responsibility to detect 

and account for different factors 

affecting the condition and 

performance of the equipment.

Содержание DW1M1-S4

Страница 1: ...operating the equipment Keep it with the equipment at all times Replacements are available from TSE PO Box 347 Winona MN 55987 507 454 2996 www thernstage com IMPORTANT Please record product informati...

Страница 2: ...ESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or allo...

Страница 3: ...the load rating of the unit or any other component in the system To do so could result in failure of the equipment Do not use more than one unit to move a load unless each unit was designed for a mul...

Страница 4: ...ON THE UNIT to insure proper lubrication 1 1 5 INSTALL THE UNIT on a horizontal surface The unit is designed and assembled for horizontal base mounting 1 1 6 MAINTAIN A FLEET ANGLE between 1 2 and 1 1...

Страница 5: ...the reducer For shipment the reducer is filled with lubricant and sealed to prevent lubrication loss 1 2 1 REMOVE THE O RING S from the breather plug hole See Figure 1 1 2 2 CHECK THE LUBRICANT LEVEL...

Страница 6: ...e to the electric starter control box Check the component manufacturer s information for a wiring diagram 1 3 5 CONNECT OTHER ELECTRIC EQUIPMENT to the proper terminals in the electric control box 1 3...

Страница 7: ...PASS THE SYNTHETIC FIBER ROPE under the sheave between the sheave plates 1 4 4 WIND THREE FULL WRAPS of synthetic fiber rope onto the drum by operating the unit while holding the synthetic fiber rope...

Страница 8: ...g duty rating a ENVIRONMENT harsh environments include hot cold dirty wet corrosive or explosive surroundings Protect the equipment from harsh environments when possible b MAINTENANCE poor maintenance...

Страница 9: ...e sure the load will not tip spin roll away or in any way move uncontrollably 2 3 3 KNOW YOUR LOAD and make sure you do not exceed the load rating of the unit or any other equipment in the system 2 4...

Страница 10: ...ic fiber rope and shorten its life A rope cleat can be used to temporarily hold dead end of rope DO NOT LEAVE LOAD UNATTENDED 2 5 4 OBSERVE THE REDUCER during operation for signs of overheating Freque...

Страница 11: ...PMENT to remove dirt and grease b LEAVE A LIGHT FILM of oil on all surfaces to protect them against rust and corrosion c WIPE OFF excessive amounts of oil to avoid the accumulation of dirt 3 1 2 REMOV...

Страница 12: ...ication Refer to the motor manufacturer s information for specific instructions 3 2 2 LUBRICATE THE REDUCER according to the manufacturer s instructions a CHECK OIL LEVEL before every operation and ev...

Страница 13: ...ts load under all load conditions Check electrical wiring and connections for wear corrosion cuts and other damage b TEST UNIT PERFORMANCE by operating the unit with a load not exceeding the load rati...

Страница 14: ...are readable firmly attached free of damage and clean Replacements are available from the factory b DRAIN A SMALL AMOUNT OF LUBRICANT from the reducer into a clean container Check the lubricant for di...

Страница 15: ...normal operating conditions the brake needs adjustment Refer to brake manufacturer s instructions g DISCONNECT ELECTRIC POWER and inspect electrical equipment Check electrical wires for worn insulati...

Страница 16: ...not securely attached shackle twisted bent worn otherwise damaged shackle does not hold load drum worn distorted otherwise damaged excessive movement or backlash motor motor corroded burnt out otherw...

Страница 17: ...or damaged inspect and repair as necessary lubricant leakage worn bearings inspect and replace as necessary damaged oil seals or gaskets inspect and replace as necessary cracked or damaged reducer ins...

Страница 18: ...down to the bare metal b CLEAN THE AREA thoroughly c REPAINT with a high quality primer and finishing coat 3 4 4 TO ORDER REPAIR PARTS contact your local dealer Include the following information when...

Страница 19: ...t and make sure the breather plug is clean and properly installed Add a rust preventative for long term storage Follow the reducer manufacturer s instructions 4 2 2 SEAL THE UNIT in plastic with a des...

Страница 20: ...A division of Thern Incorporated 5712 Industrial Park Road Winona MN 55987 PHN 800 553 2204 FAX 507 454 5282 EMAIL info thernstage com www thernstage com...

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