THERMOSTAHL BIOPLEX MCL-BIO Скачать руководство пользователя страница 27

SERVICE AND MAINTENANCE 
 

27 

 

7.3.3.

 

Service after motor bolt breakage  

The  connection  between  the  motoreducer  and  the 
lower axis is realized through a protection bolt. This is 
designed  in  such  a  way  so  that  it  breaks  in  case  of 
feeder blockage, to protect the motor from burning.  

If this bolt breaks, follow these steps to replace it: 

 

Remove  the  two  gears  from  the  axes  by 

unscrewing  the  headless  inserted  screws  keeping 
them  in  place. 

You  do  not  need  to  unmake  the 

chain! Remove them all together with the chain.

  

 

Unscrew the nut and remove the broken bolt.  

 

Introduce  a  new  bolt  M6x50  and  tighten  with  the 

nut from the other side.  

 

Verify  the  causes  of  the  breakage.  If  there  is  an 

obstacle in the feeding pipe remove it.  

 

 

Fig 18.

 

Motor protection bolt replacement 

 

7.3.4.

 

Service after power blackout 

In case there is a power blackout, it is absolutely necessary to perform some checks and take 
some safety measures to avoid overheating. The solid fuel has all the time a certain amount of 
fuel in the fire chamber, which will not stop burning immediately.   

 For  safety  reasons it is recommended you  have installed  a  UPS  with a  battery, 

which assures function of the boiler pump at least for 30 minutes.  

 

Remove the amount of fuel that is still burning in the furnace. Due to power blackout, there 
is risk of backfire to the silo.  

 

Turn the control panel to OFF.  

 

When  the  power  is  restored,  turn  on  the  control  panel  and  make  sure  all  the  devices 
function properly.  
 

7.3.5.

 

Replacement of the ignition element 

In case you need to replace the ignition element follow the instructions: 

 

Turn OFF the control panel and disconnect from electricity.  

 

Disconnect the connection wires of the ignition  element and loosen the plastic tap holding 
them in place.  

 

Remove the fan by unscrewing the four screws keeping it in place.  

 

Remove the furnace plate. The ignition element is positioned inside the INOX tube casing. 

 

Remove the ignition element from the tube and insert in position the new one.  

 

When you position back the furnace plate, be careful to fix it correctly with the fixing tooth, 
as shown on Fig 19. 

Содержание BIOPLEX MCL-BIO

Страница 1: ...BIOMASS SOLID FUEL RETORT BOILER BIOPLEX MCL BIO INSTALLATION AND SERVICE MANUAL VERSION 2 1 UPDATE 10 10 2013...

Страница 2: ...n 17 5 ELECTRICAL CONNECTIONS 18 5 1 General instructions 18 5 2 Control panel functions 18 5 3 Wiring diagram 19 6 BOILER START UP 20 6 1 Initial lighting checks 20 6 2 Start up 20 6 3 Checks to carr...

Страница 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Страница 4: ...MAG DESCIPTION OF BOILER COMPONENTS Steel boiler body with cylindrical heat exchanger Removable rear smoke box with inspection cleaning door Upper door for cleaning the heat exchanger Middle door for...

Страница 5: ...stion The flange on the middle door has a rotating clamp for secondary air adjustment and flame inspection If necessary this flange can be removed and a burner can be placed in its position 2 2 2 Furn...

Страница 6: ...40 1750 295 2 1 MCL BIO 160 600x360 910 810 1700 1830 1600 1720 1240 2000 295 2 1 MCL BIO 180 600x360 910 810 1700 1830 1600 1720 1240 2300 295 2 1 MCL BIO 200 500x810 1100 1000 2050 1350 2000 2160 15...

Страница 7: ...00 41 3 650 4 0 5 0 600 370 460 MCL BIO 45 45 000 52 3 750 5 0 6 5 700 370 500 MCL BIO 53 53 000 61 3 850 6 0 7 0 800 370 550 MCL BIO 60 60 000 69 3 950 7 0 8 5 900 370 600 MCL BIO 70 70 000 81 3 700...

Страница 8: ...10 13 0 6 Wood chips 4 3 5 25 20 4 6 Barks 2 6 5 25 20 8 10 Wood 4 4 3 20 4 8 Wood briquette 5 2 10 4 Table 1 Characteristics of different types of fuels Every type of biomass fuel contains a signifi...

Страница 9: ...he supplier The BIOPLEX boiler is delivered with the following equipment already fitted and mounted Boiler steel body Rockwool insulation mounted on the boiler body and tightened with plastic tapes Me...

Страница 10: ...ing system according to the regulations in force In case that the building is designed with a fire alarm system a smoke detector must be positioned on top of every boiler The fuel storage is prohibite...

Страница 11: ...nnection with the boiler s chimney pipe must be air tight The chimney must be equipped with a cleaning door at its base Also cleaning doors are recommended where there are changes in direction and ash...

Страница 12: ...BOILER MOUNTING 12 Fig 4 Chimney connection...

Страница 13: ...s fuel If a connection pipe is not used it must be sealed before water fill Legend T1 Outlet T2 Return T3 Chimney pipe T4 Discharge valve connection T5 Safety kit connection T6 Additional safety conne...

Страница 14: ...ter outlet However we recommend that the valve is fitted on the cold water inlet For the protection of the valve a filter is recommended to be installed on the water line before the valve On the oppos...

Страница 15: ...mains water supply affects the boiler s life span It is recommended to use a water softener if water hardness exceeds 15o f Do not fill the system at the working pressure When the boiler will be heate...

Страница 16: ...n valves 10 11 Radiator valves 12 Radiators 13 15 Safety valves 16 Filling valve 17 Drainage valve 18 Cold water valve 19 24 One way valves B Hot water boiler VED Open expansion vessel PCI Central hea...

Страница 17: ...11 Radiator valves 12 Radiators 13 15 Safety valves 16 Filling valve 17 Drainage valve 18 Cold water valve 19 24 One way valves B Hot water boiler VE Closed expansion vessel PCI Central heating pump...

Страница 18: ...0 90o C This temperature should never be set below 60o C The fan speed regulator regulates the fan rotating speed by means of a dimmer rheostat The pump thermostat starts the circulation pump function...

Страница 19: ...k plate to have access to the connection terminals in the interior Connect the main electrical supply to the terminals 1 2 3 as indicated The fan is connected to the terminals 10 11 12 and the pump to...

Страница 20: ...onding switch Keep the fan deactivated during this step Set the first timer T1 to maximum and the second T2 to zero in order to fill the furnace with fuel Fill it until the fuel level reaches the cast...

Страница 21: ...must be set in such a way so that the quantity of fuel fed is stable to a level where it makes a small hill over the plate covering almost half of its surface middle picture If the fuel accumulates co...

Страница 22: ...st be clear grey Black smoke means lack of air supply If too much ash and big coal pieces fall down to the ash box reduce the air supply The flame is too fast dry and might make a noise 6 6 Chimney da...

Страница 23: ...nger Remove the turbinators from the tubes and clean the tubes with the appropriate tool Afterwards clean the exterior surface of the cylindrical heat exchanger with the exchanger cleaning tool as sho...

Страница 24: ...feeding is performed freely and the fuel is evenly distributed at the plate surface Check the function of the motoreducer and the fan Clean from dust if needed 7 2 Maintenance intervals 7 2 1 Daily ma...

Страница 25: ...ety thermostat and put the system back in function Unscrew the plastic cover of the safety thermostat and press the switch Put the plastic cover back Verify the causes of the overheating If it happens...

Страница 26: ...e the protection cover of the transmission system Remove the two gears from the axes by unscrewing the headless inserted screws keeping them in place You do not need to unmake the chain Remove them al...

Страница 27: ...fuel has all the time a certain amount of fuel in the fire chamber which will not stop burning immediately For safety reasons it is recommended you have installed a UPS with a battery which assures fu...

Страница 28: ...he correct temperature and all the thermostats function properly Make sure the bulbs are properly positioned in the case Make a general check of the chimney and make sure it is clean and free of obsta...

Страница 29: ...chapter 7 3 2 Check the motoreducer Check the oil level in the reducer and add oil if necessary Remove the two feeders Check them and make sure they are in good shape and not deformed Clean the tubes...

Страница 30: ...ct sealing cord of the door insufficient chimney draught too high air supply by the fan regulate the doors so that the sealing cord stays tight check replace the sealing cord check clean the chimney r...

Страница 31: ...freezing Incident of explosion due to use of impropriate chemical substances Electrical shocks that may harm electrical parts of the appliance 4 Warranty is only valid if the installation is performed...

Страница 32: ...THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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