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5

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn 

coupling nut counterclockwise by hand only - do not use 
tools to disconnect. Loosen cylinder screw beneath 
bottom shelf or disconnect other retention means, then lift 
LP cylinder up and and out of cart. Install safety cap onto 
LP cylinder valve.  Always use cap and strap supplied 
with valve. 

Failure to use safety cap as directed may 

result in serious personal injury and/or property 
damage. 

•A disconnected LP cylinder in storage or being 

transported must have a safety cap installed (as 
shown).  Do not store an LP cylinder in enclosed 
spaces such as a carport, garage, porch, covered patio 
or other building. Never leave an LP cylinder inside a 
vehicle which may become overheated by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when 

produced.

 For Your Safety

, LP gas has been given an 

odor (similar to rotten cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly 

when mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of 

LP cylinder volume. Volume of propane in cylinder will 
vary by temperature.

A frosty regulator indicates gas overfill. Immediately close 

LP cylinder valve and call local LP gas dealer for 
assistance.

•Do not release liquid propane (LP) gas into the 

atmosphere. This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or 

call a local fire department for assistance. Check the 
telephone directory under “Gas Companies” for nearest 
certified LP dealers.

LP Cylinder Valve

Retainer Strap

Safety Cap 

LP Cylinder   

•The LP cylinder used with your grill must meet 

the following requirements:

Use LP cylinders only with these required 

measurements: 12" (30.5cm) (diameter) x 18" (45.7 
cm) (tall) with 20 lb. (9 kg.) capacity maximum.

•LP cylinders must be constructed and marked in 

accordance with specifications for LP cylinders of the 
U.S. Department of Transportation (DOT) or for Canada, 
CAN/CSA-B339, cylinders, spheres and tubes for 
transportation of dangerous goods, Transport Canada 
(TC). See LP cylinder collar for marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection Device (OPD). This OPD 

safety feature is identified by a unique triangular hand 
wheel. 

Use only LP cylinders equipped with this 

type of valve.

•LP cylinder must be arranged for vapor withdrawal 

and include collar to protect LP cylinder valve. 
Always keep LP cylinders in upright position 
during use, transit or storage.

LP cylinder in upright position for 
vapor withdrawal

 

USE AND CARE

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of 

replacing your empty LP cylinder through an exchange 
service. Use only those reputable exchange companies 
that inspect, precision fill, test and certify their cylinders. 

 

Exchange your cylinder only for an OPD safety 
feature-equipped cylinder as described in the "LP 
Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright 

position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE 

connecting to grill.

•Place safety cap on cylinder valve outlet whenever the 

cylinder is not in use. Only install the type of safety cap 
on the cylinder valve outlet that is provided with the 
cylinder valve. Other types of caps or plugs may result in 
leakage of propane.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is 

exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated 

area, away from ignition sources such as gas fired or 
electrical appliances. During leak test, keep grill away 
from open flames or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water 

solution. Brush soapy solution onto areas indicated by 
arrows in figure below.

 Do not use household cleaning agents.

 Damage to 

gas train components can result.

WARNING

If 

“growing”

 bubbles appear do not use or move the LP 

cylinder. Contact an LP gas supplier or your fire 
department!

Connecting Regulator to the LP Cylinder

1.

LP cylinder must be properly secured onto grill. (Refer 

to assembly section.)

2.

Turn all control knobs to the OFF position.

3.

Turn LP cylinder OFF by turning hand-wheel clockwise 

to a 

full stop

.

4.

Remove the safety cap from LP cylinder valve. Always 

use cap and strap supplied with valve.

OPD Hand Wheel

Safety Relief Valve

Strap and Cap

Type 1 outlet with 
thread on outside

ck

w

o

l

is

C

e

 

f

f

O

Do not use a POL transport 
plug (plastic part with 
external threads)! It will 
defeat the safety feature of 
the valve.

5.

Hold regulator and insert nipple into 

LP cylinder valve. Hand-tighten the 
coupling nut, holding regulator in a 
straight line with LP cylinder valve 
so as not to cross-thread the 
connection.

Nipple has to be centered 
into the LP cylinder valve.

Straight

Hold coupling nut 
and regulator as 
shown for proper 
connection to LP 
cylinder valve.

6.

Turn the coupling nut clockwise and tighten to a full stop. 

The regulator will seal on the back-check feature in the 
LP cylinder valve, resulting in some resistance. 

An 

additional one-half to three-quarters turn is required 
to complete the connection. Tighten by hand only – 
do not use tools.

NOTE:

If you cannot complete the connection, disconnect 
regulator and repeat steps 5 and 6. If you are still unable 
to complete the connection, 

do not use this regulator!

DANGER

• Do not insert any tool or foreign object into the valve 

outlet or safety relief valve. You may damage the 
valve and cause a leak. Leaking propane may result 
in explosion, fire, severe personal injury, or death.

Coupling nut

Содержание 461611514 C-21G0

Страница 1: ...Thermos C 21G0 461611514 10 09 13 G208 001 240802 during assembly please call 1 800 241 7548 ...

Страница 2: ...horized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1...

Страница 3: ... leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300...

Страница 4: ...x accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates Store grill in dry location When LP cylinder is...

Страница 5: ...ers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position...

Страница 6: ...emove coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosure grill cart free and clear of debris ...

Страница 7: ... require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is NOT recommended to clean cooking surfaces while grill is hot SPIDER ALERT CAUTION...

Страница 8: ...s limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with lo...

Страница 9: ...BRACKET F SIDE SHELF LB RF 11 1 CART LEG UPPER LEFT 12 2 WHEEL 13 1 AXLE ROD 14 1 SIDE BRACE 15 1 CART LEG UPPER RIGHT 16 1 MATCH HOLDER 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 RIGHT FRONT LEG CURVED 20 2 EXTENDER 21 1 LEFT FRONT LEG CURVED 22 2 SUPPORT BRACKET 23 2 BACK BRACE 24 1 FRONT PANEL 25 1 HANDLE 26 1 HEAT TENT 27 1 COOKING GRATE 28 2 TANK EXCLUSION WIRE 29 1 HEAT SH...

Страница 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 19 18 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ...

Страница 11: ... B B 3RD 3RD 3RD 3RD 1ST 2ND 2ND 1ST 10 24x1 1 4 Machine Screw Qty 3 A 10 24 Flange Nut Qty 1 B 1 Hitch Pin Qty 2 C Hinge Pin Qty 2 D 10 24x1 1 4 Machine Screw Qty 1 A 10 24 Flange Nut Qty 3 B D C C D B A 21 18 22 14 11 22 19 17 15 1 ...

Страница 12: ... 4 B A A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 1 4 Machine Screw Qty 8 A 10 24 Flange Nut Qty 8 B 1 Hitch Pin Qty 1 C Wheel Bushing Qty 1 D 24 15 19 17 11 21 18 14 13 12 D C A B 23 23 ...

Страница 13: ...13 5 6 A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 2 Machine Screw Qty 2 A A B 11 15 5 23 31 4 A 31 ...

Страница 14: ...14 7 8 8x3 8 Sheet Metal Screw Qty 2 A 10 24x1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 B A 10 24X3 8 Wing Screw Qty 1 C A 28 A B C 29 34 ...

Страница 15: ... 1 4 Machine Screw Qty 4 A B 10 24 Flange Nut Qty 8 5X15 Fiber Washer Qty 10 C D 10 24x2 Machine Screw Qty 4 1 6 A A 10 24x1 2 Machine Screw Qty 2 E E C D C B B 30 6 4 9 1ST 2ND 1 3RD 3RD 3RD 3RD B C 29 6 7 31 29 ...

Страница 16: ... 1ST D E 2ND 3RD 3RD 3RD 3RD X2 10 1 4 20x1 1 4 Machine Screw Qty 4 A 1 4 20x1 2 Machine Screw Qty 4 B B 1 4 20 Flange Nut Qty 4 C 8x3 8 Sheet Metal Screw Qty 8 D Side Shelf Bushing Qty 8 E 8 10 9 B B C A ...

Страница 17: ...crew Qty 4 A 5X15 Fiber Washer Qty 8 B C 10 24 Flange Nut Qty 4 A B B 10 24x1 2 Machine Screw Qty 4 A 10 24 Flange Nut Qty 4 B 5X15 Fiber Washer Qty 8 C 32 2 25 C Insulation washers fiber washers and wing nuts removed from handle B C ...

Страница 18: ...18 13 14 1 Hitch Pin Qty 2 A Hinge Pin Qty 2 B B B B A 27 26 37 ...

Страница 19: ...linder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION 1ST LP Cylinder not included 22 2ND 3RD 34 4 ...

Страница 20: ...P cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust S...

Страница 21: ... match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on slowly light grill Turn off control and tank knobs and disconnect regulator Reconnect regulator turn ...

Страница 22: ...22 NOTES ...

Страница 23: ...23 ...

Страница 24: ......

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