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EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.

Continued on next 
page.

Possible Cause

Possible Cause

•Damaged hose.

•Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

•Improper installation, connection not 

tight, and/or failure of rubber seal.

•Fire in burner tube section of burner due 

to blockage.

•Too much grease buildup in burner area.

GAS ISSUES:

•Trying to light wrong burner.

•Burner not engaged with control valve.

•Obstruction in burner.

•No gas flow.

•Vapor lock at coupling nut to LP cylinder.

•Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

•Electrode cracked or broken; “sparks at 

crack.”

•Electrode tip not in proper position.

•Wire and/or electrode covered with 

cooking residue.

•Wires are loose or disconnected.

•Wires are shorting (sparking) between 

ignitor and electrode.

Prevention/Solution

Prevention/Solution

•Turn off gas at LP cylinder or at source on natural gas systems.  Discontinue use of 

product and replace valve/hose/regulator.  Once valve/hose/regulator replaced 
conduct complete leak check per manual.

•Replace LP cylinder.

•Turn off LP cylinder valve. Return LP cylinder to gas supplier.

•Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 

and Connecting Regulator to the LP Cylinder.

•Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 

burner and inspect for spider nests or rust. See Natural Hazard 

and Cleaning the Burner Assembly pages.

•Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 

excess grease from inside firebox area, grease cup, and other 
surfaces.

•See instructions on control panel and in Use and Care section.

•Make sure valves are positioned inside of burner tubes.

•Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

•Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow” in 

Troubleshooting

 section.

•Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

•Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use tools.

•Replace electrode(s).

Main Burners:
•Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner (if featured):
•Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

•Clean wire and/or electrode with rubbing alcohol and clean swab.

•Reconnect wires or replace electrode/wire assembly.

•Replace ignitor wire/electrode assembly.

Troubleshooting

Содержание 461611514 C-21G0

Страница 1: ...Thermos C 21G0 461611514 10 09 13 G208 001 240802 during assembly please call 1 800 241 7548 ...

Страница 2: ...horized replacement parts supplied by manufacturer Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1...

Страница 3: ... leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300...

Страница 4: ...x accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS Cooking surfaces Ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates Store grill in dry location When LP cylinder is...

Страница 5: ...ers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position...

Страница 6: ...emove coupling nut before moving LP cylinder from specified operation position If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosure grill cart free and clear of debris ...

Страница 7: ... require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is NOT recommended to clean cooking surfaces while grill is hot SPIDER ALERT CAUTION...

Страница 8: ...s limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with lo...

Страница 9: ...BRACKET F SIDE SHELF LB RF 11 1 CART LEG UPPER LEFT 12 2 WHEEL 13 1 AXLE ROD 14 1 SIDE BRACE 15 1 CART LEG UPPER RIGHT 16 1 MATCH HOLDER 17 1 RIGHT BACK LEG STRAIGHT 18 1 LEFT BACK LEG STRAIGHT 19 1 RIGHT FRONT LEG CURVED 20 2 EXTENDER 21 1 LEFT FRONT LEG CURVED 22 2 SUPPORT BRACKET 23 2 BACK BRACE 24 1 FRONT PANEL 25 1 HANDLE 26 1 HEAT TENT 27 1 COOKING GRATE 28 2 TANK EXCLUSION WIRE 29 1 HEAT SH...

Страница 10: ...10 PARTS DIAGRAM 1 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 19 18 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ...

Страница 11: ... B B 3RD 3RD 3RD 3RD 1ST 2ND 2ND 1ST 10 24x1 1 4 Machine Screw Qty 3 A 10 24 Flange Nut Qty 1 B 1 Hitch Pin Qty 2 C Hinge Pin Qty 2 D 10 24x1 1 4 Machine Screw Qty 1 A 10 24 Flange Nut Qty 3 B D C C D B A 21 18 22 14 11 22 19 17 15 1 ...

Страница 12: ... 4 B A A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 1 4 Machine Screw Qty 8 A 10 24 Flange Nut Qty 8 B 1 Hitch Pin Qty 1 C Wheel Bushing Qty 1 D 24 15 19 17 11 21 18 14 13 12 D C A B 23 23 ...

Страница 13: ...13 5 6 A 10 24x2 Machine Screw Qty 4 B 10 24 Flange Nut Qty 4 10 24x1 2 Machine Screw Qty 2 A A B 11 15 5 23 31 4 A 31 ...

Страница 14: ...14 7 8 8x3 8 Sheet Metal Screw Qty 2 A 10 24x1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 B A 10 24X3 8 Wing Screw Qty 1 C A 28 A B C 29 34 ...

Страница 15: ... 1 4 Machine Screw Qty 4 A B 10 24 Flange Nut Qty 8 5X15 Fiber Washer Qty 10 C D 10 24x2 Machine Screw Qty 4 1 6 A A 10 24x1 2 Machine Screw Qty 2 E E C D C B B 30 6 4 9 1ST 2ND 1 3RD 3RD 3RD 3RD B C 29 6 7 31 29 ...

Страница 16: ... 1ST D E 2ND 3RD 3RD 3RD 3RD X2 10 1 4 20x1 1 4 Machine Screw Qty 4 A 1 4 20x1 2 Machine Screw Qty 4 B B 1 4 20 Flange Nut Qty 4 C 8x3 8 Sheet Metal Screw Qty 8 D Side Shelf Bushing Qty 8 E 8 10 9 B B C A ...

Страница 17: ...crew Qty 4 A 5X15 Fiber Washer Qty 8 B C 10 24 Flange Nut Qty 4 A B B 10 24x1 2 Machine Screw Qty 4 A 10 24 Flange Nut Qty 4 B 5X15 Fiber Washer Qty 8 C 32 2 25 C Insulation washers fiber washers and wing nuts removed from handle B C ...

Страница 18: ...18 13 14 1 Hitch Pin Qty 2 A Hinge Pin Qty 2 B B B B A 27 26 37 ...

Страница 19: ...linder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION 1ST LP Cylinder not included 22 2ND 3RD 34 4 ...

Страница 20: ...P cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust S...

Страница 21: ... match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on slowly light grill Turn off control and tank knobs and disconnect regulator Reconnect regulator turn ...

Страница 22: ...22 NOTES ...

Страница 23: ...23 ...

Страница 24: ......

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