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THERMOROSSI aspiromec le, Инструкция по установке, эксплуатации и обслуживанию


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CONTENTS

page 3

DECLARATION OF CONFORMITY

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4

1.

INTRODUCTION

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5

1.1 General guidelines

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5

1.2 Safety guidelines

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5

1.3 Standards and recommendations

..........................................................................................................................................................................................

6

1.4 Transportation

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6

2.

TECHNICAL CHARACTERISTICS

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7

2.1 Technical data

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7

3.

GENERAL DESCRIPTION

........................................................................................................................................................................................................................

9

3.1 ASPIROTRONIC LE / ASPIROMEC LE wood fired boilers

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9

4.

INSTALLATION

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10

4.1 Mounting the outer casing on ASPIROTRONIC LE ASPIROMEC LE

..............................................................................................

10

4.2 Mounting the outer casing on ASPIROTRONIC COMBI LE

......................................................................................................................

11

4.3 Mounting the electronic panel on  ASPIROTRONIC LE

................................................................................................................................

12

4.4 Functions of panel on ASPIROTRONIC LE

..............................................................................................................................................................

13

4.5 Display panel of  ASPIROTRONIC

....................................................................................................................................................................................

14

4.6 Programs of the ASPIROTRONIC LE panel

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14

4.7 Electrical connections diagram for ASPIROTRONIC LE

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15

4.7.1 Diagram of ASPIROTRONIC LE electronic panel

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16

4.7.2 REMOTE BOARD CONTROL

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17

4.7.3 Installation of the antenna

..................................................................................................................................................................................................

17

4.7.4 Diagram of ASPIROTRONIC LE panel operation

..........................................................................................................................................

18

4.8 Installation of ASPIROMEC LE electromechanical panel

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18

4.9 ASPIROMEC LE electromechanical panel functions

......................................................................................................................................

19

4.9.1 Wiring diagram for ASPIROMEC LE

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20

4.10 Electrical connections diagram for ASPIROMEC LE

....................................................................................................................................

21

4.11 Installation of smoke suction unit on ASPIROMEC LE / ASPIROTRONIC LE

..................................................................

21

4.12 Installation of safety exchanger/heat exchanger on ASPIROMEC LE/ASPIROTRONIC LE (Optional)

....

22

4.13 Guidelines for the hydraulic connections of the LE series boilers

................................................................................................

22

4.14 Guidelines for the hydraulic connections of the ASPIROTRONIC COMBI LE boiler (Optional)

......................

23

4.15 Guidelines for the hydraulic connections of the ASPIROTRONIC LE / ASPIROMEC LE 

boiler with the boiler tube (optional)

....................................................................................................................................................................

23

4.16 Example of hydraulic diagram for ASPIROTRONIC LE with  DUO-TEC settings

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24

4.17 Example of hydraulic diagram for ASPIROTRONIC LE with PUFFER-TEC settings

................................................

24

4.18 Approximate hydraulic diagram of ASPIROTRONIC LE with puffer with first priority to heating system

........

25

5.

USE OF THE BOILERS

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25

5.1 Starting the ASPIROMEC LE boiler

........................................................................................................................................................................

25

5.2 Starting the ASPIROTRONIC LE boiler

................................................................................................................................................................

25

5.3 Regulation of the combustion air in ASPIROMEC LE and ASPIROTRONIC LE

................................................................

26

5.4 Refuelling with wood

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26

5.5 Adjustment of the combustion air damper opening

................................................................................................................................

26

5.6 Practical advice and guidelines

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27

5.7 Wood fuel

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27

6.

TROUBLESHOOTING

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28

6.1 Troubleshooting for ASPIROMEC LE and ASPIROTRONIC LE boilers

....................................................................................

28

7.

CLEANING AND MAINTENANCE

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29

7.1 Cleaning and maintaining ASPIROMEC LE and ASPIROTRONIC LE boilers

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29

7.2 Cleaning and maintaining EURA boilers

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29

CONTENTS

Содержание aspiromec le

Страница 1: ...H E A T I N G T E C H N O L O G Y A N D I N N O V A T I O N INSTALLATION USE AND MAINTENANCE GUIDE ...

Страница 2: ......

Страница 3: ... of smoke suction unit on ASPIROMEC LE ASPIROTRONIC LE 21 4 12 Installation of safety exchanger heat exchanger on ASPIROMEC LE ASPIROTRONIC LE Optional 22 4 13 Guidelines for the hydraulic connections of the LE series boilers 22 4 14 Guidelines for the hydraulic connections of the ASPIROTRONIC COMBI LE boiler Optional 23 4 15 Guidelines for the hydraulic connections of the ASPIROTRONIC LE ASPIROME...

Страница 4: ... EEC and its amending directives 93 68 EEC 92 31 EEC 93 97 EEC Thermorossi S p A Via Grumolo 4 ARSIERO VI declares that the the boilers belonging to the series ASPIROMEC LE ASPIROTRONIC LE ASPIROTRONIC COMBI LE have been designed and manufactured in compliance with the safety requirements of the standards for EC marking This declaration refers to the entire range of the specified series ARSIERO 1 ...

Страница 5: ...r some other disconnecting device installed upstream from the appliance The product must be installed in locations suitable for fire fighting and furnished with all the services power and outlets which the appliance requires for a correct and safe operation If the appliance is sold or transferred to another user ensure that the guide is handed over with it Thermorossi S p A maintains the author s ...

Страница 6: ...of the user GENERAL WARNINGS Caution the appliance must be connected to a system provided with a PE conductor in compliance with the specifications of 73 23 EEC 93 98 EEC concerning low voltage equipment Before installing the equipment check the efficiency of the earth circuit of the power supply system Caution the power supply line must have a section which is suitable for the power of the equipm...

Страница 7: ...M I L R7 R1 N R5 X T R R2 C 1 1 Z A 5 1 6 2 3 4 X T F G E R R7 R2 L M I R5 R1 N R6 8 N1 O Q N2 B A W L U I L I L Q O 2 1 TECHNICAL DATA 2 TECHNICAL CHARACTERISTICS ASPIROTRONIC LE ASPIROTRONIC COMBI LE A F E G C M I N L Z T X R 3 5 1 2 R2 R7 R5 R1 ASPIROMEC LE ...

Страница 8: ... 984 37 1107 1270 1210 145 122 305 445 1176 1236 90 945 185 865 715 180 354x264 623 1303 696 37 827 1140 1080 140 112 230 1048 1108 90 600 156 775 430 180 324x234 623 1303 820 37 909 1140 1080 140 112 311 1048 1108 90 860 156 775 500 180 324x234 713 1435 820 37 909 1270 1210 145 122 304 1176 1236 90 980 156 865 615 180 354x264 713 1435 984 37 1107 1270 1210 145 122 305 445 1176 1236 90 945 185 865...

Страница 9: ...igh temperatures are developed in the LE burner The symbiosis between temperature and turbulence guarantee low emissions 3 COMBUSTION CHAMBER The combustion chamber is located in the lowest part of the boiler and it is the area on which the ash pan sits 4 ASH PAN The ash is deposited here 5 SAFETY HEAT EXCHANGER ASPIROMEC LE and ASPIROTRONIC LE can be fitted with a safety heat exchanger If a therm...

Страница 10: ...using the strap and fastener make holes in the mineral wool for the feeler pockets the tube bundle door and the heat exchanger covers optional Mount the 2 support profiles 5 using M5x16 screws washers and nuts Make sure that the RH side panel 4 is correctly mounted on the support profiles then fasten it for the LE 102 mount 2 side panels Fasten the LH side panel 8 with the smoke suction unit power...

Страница 11: ...ASPIROTRONIC boiler using screws and nuts B Position the EURA boiler and adjust the height by acting on the screws which fasten the bracket B Wrap the mineral wool 5 around the boiler secure it using the fasteners provided and make holes for the feeler pockets Mount panels 1 and 3 the plug must be at the front insert them inside the 4 brackets on the front panel of the boiler Then mount panel 2 an...

Страница 12: ...by 180 with respect to the panel Alternatively the panel can be affixed to the wall Fasten the cage nuts 1 provided in the precut holes Unroll the capillaries and the thermocouple thread them through the precut holes on the side panels Thread the end bulbs in the pockets A located on the top of the boiler and fill up with lubricating oil to improve the heat exchange Close the panel with the board ...

Страница 13: ...er develops a power which is 35 below the rated power ECONOMY push button When this function is selected the letter e appears on the display The ECONOMY function can be selected in both the MAXIMUM CYCLE and the MINIMUM CYCLE The maximum speed of the fan is 1800 RPM in this cycle compared to 2700 RPM in the cycles other than the ECONOMY cycles This function must be used in the in between season pe...

Страница 14: ... PUFFER TEC Symbols appearing on the display Boiler temperature storage temperature Wood fuel operation Diesel oil fuel operation Smoke suction unit The operating program for the panel can be selected according to the plant type The settings for the dipswitches located on the front panel are shown below figure below Prog Boiler ASPIROTRONIC LE Prog Boiler ASPIROMEC LE BOILER TUBE DIESEL OIL WOOD D...

Страница 15: ...s used when a boiler tube is installed for the production of hot water for domestic use For priority to domestic hot water install a thermostat connected to pins 1 2 4 It is mandatory to connect all the contacts common N C N O Pins 3 and 5 are dedicated to energising the boiler tube pump 220 V TERMINAL BOARD M3 Pins 1 2 220 V are used for additional circulating pumps The circulating pumps are only...

Страница 16: ... N C COMMON BOILER TUBE THERMOSTAT N C BOILER TUBE THERMOSTAT N O BOILER TUBE THERMOSTAT BOILER TUBE CIRCULATING PUMP The fuses on the power board are shown in the diagram 1 220 V safety fuse 2 General safety fuse 3 3 way valve fuse 4 By pass fuse 5 Circulating pump fuse 6 Low voltage fuse 7 Recycling pump fuse 8 Burner fuse 9 Smoke suction unit fuse N B If the room temperature thermostat is not u...

Страница 17: ...ENNA Installation of the antenna on the control board for the Remote Board Control only on ASPIROTRONIC version The transmitting antenna must be installed in order to be able to transmit the main parameters from the control panel to the Remote Board Control Fasten the antenna to the top part of the panel as shown in the photos Insert the transmitting module on the connection board At this point th...

Страница 18: ...automatic position Microprocessor enables exchange each time the BR is powered When T B closes the contact the microprocessor enables C B and C A priority to domestic hot water Microprocessor enables contact when the temperature of the thermocouple exceeds T 61 C Microprocessor adjusts the rpm of the suction unit 1 Retainer nuts 2 Screws M5 x16 3 Control board 4 Board cover 5 Self tapping screws F...

Страница 19: ...rated at 45 C Relay Operation The operation of the fan is indispensable for intaking air required for the combustion in the boiler The fan functions if switch 2 is positioned on 1 The air intake is always the maximum and it only stops when the set point temperature of the boiler thermostat is reached The pumps must always be connected to the panel as they are activated above 60 C When the wood fue...

Страница 20: ...D LOCALLY BY ROOM TEMPERATURE THERMOSTATS THE CURRENT DEMANDED BY THESE ADDITIONAL APPLIANCES MUST NOT INVOLVE A GLOBAL ABSORPTION FROM THE POWER SUPPLY MAINS OF THE BOILER GREATER THAN 6A IN THIS CASE IT WILL BE NECESSARY TO INSTALL A SUITABLE AUXILIARY RELAY AND NECESSARY PROTECTIVE DEVICES FOR THE CONTROL OF THE PUMPS WIRING TO BE MADE WITH WIRE TYPE NO7V K MINIMUM SECTION 1 mmq TERMINAL BOARDS...

Страница 21: ... and 4 5 All the other circulating pumps will have to be connected directly to pins 11 and 12 if the overall load does not exceed 5 Amperes or by means of relays if the load is greater The corresponding room temperature thermostats must be inserted in series on the corresponding power supply lines This type of connection will guarantee that the circulating pumps function as anticondensation device...

Страница 22: ...the boiler d Thermal safety relief valve The safety tube b must be connected to the boiler delivery tube and no cutoff devices must be installed on it Its path from the boiler to the open expansion tank must be as short as possible and must never have descending sections or sections with siphons The sensitive bulb of the thermal relief valve with capillaries must be inserted in the special pocket ...

Страница 23: ...e open expansion tank S Boiler drain L 1 water recycling tube V 3 way motorised deviator valve PC Plant circulating pump PR Boiler water recycling pump VI On off valve VNR Nonreturn valve VST Thermal relief valve VS Safety valve A Heating system delivery R Heating system return E Safety tube that connects the boiler to the open expansion tank S Boiler drain PC Plant circulating pump VI On off valv...

Страница 24: ...ing pump VI On off valve VNR Nonreturn valve VST Thermal relief valve VS Safety valve VD Deviator valve P Recycling pump enabled by the 2 thermocouples UT Radiators P1 Plant circulating pump VS Safety valve VST Thermal relief valve S Boiler drain VI On off valve VNR Nonreturn valve E Safety tube that connects the boiler to the open expansion tank VA Open expansion tank P operates as follows if the...

Страница 25: ...mperature of for example 75 C adjustable we can deduce that the temperature was reached The pump PR will begin to operate above this level and start to transfer heat from the Aspirotronic LE to the inertial puffer This situation will continue until the fuel is finished If during operation the temperature of the Aspirotronic LE drops below the temperature of the puffer the pump PR will deactivate i...

Страница 26: ...veral minutes IMPORTANT WHEN STOKING THE BOILER WITH WOOD THE BED OF EMBERS MUST NOT BE THICKER THAN 5 CM THIS IS TO GUARANTEE OPTIMAL OPERATION AND EFFICIENCY 5 2 STARTING THE ASPIROTRONIC LE BOILER Arrange roughly cut pieces of dry wood D 3 4cm on the central part of the burner then place thinner wood on top of this lastly place a fair amount of newspaper on top of this wood and light it Start t...

Страница 27: ... off the fan the boiler has to be started up again by turning the main switch off and on the fan restarts at the maximum power Open the loading door and lower the baffle plate Use a riddling tool to spread out the embers and remaining wood uniformly the height must not exceed 5 cm if it does the power is limited Arrange the wood uniformly on the burner plate and make sure that there are as few gap...

Страница 28: ...he opening and create a dangerous situation for the operator 5 7 WOOD FUEL Special attention should be given to the characteristics of the wood like all biomass generators good operation of the generator depends on the type of wood used as fuel and its degree of seasoning wood with one year of seasoning still has 40 moisture content and develops an average of 2000 2200 Kcal per Kg wood with two ye...

Страница 29: ...overheat and boil Tendency to generate condensation The boiler does not heat up sufficiently Clean the burner by lifting the plate Use more seasoned and smaller pieces of wood Make a larger opening for the air Open the top door and wait for it to light completely Start the fan and check its working order Clean with the special brush Close to 1 3 of the stroke Open to _ of the stroke Disassemble an...

Страница 30: ...tle dust on the fan blades In ASPIROTRONIC LE 22 remove the suction unit to clean the back hood use the brush to clean the internal surface residues always accumulate at the bottom of the hood with the same frequency clean the union tee at the base of the smoke discharge tube EVERY MONTH clean the tube bundle at the back of the boiler using the special steel tool provided figure a THE END OF EVERY...

Страница 31: ...NOTES page 31 ...

Страница 32: ...PIG 06 2005 ...

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