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USDT 3002

© 06279 usdt_3002.mon

us.ind

d

|

 

4

display

pushbutton

can fuse 4A

cable conduits with strain 
relief

cover

1.1  Mounting

The  unit  must  only  be  located  internally.  It  is  not  suited 
for  installation  in  hazardous  locations  and  should  not  be 
sited  near  an  electromagnetic  field. The  controller  must 
be positioned 1/8" from walls, LS-switches or fuses. Please 
pay  attention  to  a  separate  laying  of  the  cable  lines  and 
installation of AC power supply.
1.  Unscrew  the  cross-recessed  screw  of  the  cover  and 

remove it from the housing.

2.  Mark the upper fastening point on the wall and premount 

the enclosed dowel and screw.

3.  Hang up the housing at the upper fastening point and mark 

the lower fastening point on the underground (hole pitch 
5"5 mm), afterwards put the lower dowel.

4.  Fasten the housing at the underground.

1.  Installation

Warning!
Switch-off power supply before 
opening the housing.

1.2 Electrical wiring

The power supply to the controller must be via an external 
power supply switch (last step of installation!) and the line 
voltage must be 115 Volt (50...60 Hz). Flexible lines are to 
be fixed at the housing by enclosed strain relief supports 
and screws.
The controller is equipped with 2 relays for connection 

to system counterparts e.g. pumps, valves etc. can be con-

nected:
• Relay 1 

 

18 = conductor R1 

 

17 = neutral conductor N 

 

13 = ground clamp 

• Relay 2  

 

16 = conductor R2 

 

15 = neutral conductor N 

 

14 = ground clamp 

The 

temperature sensors 

(S1 up to S4) will be connected 

to the following terminals independently of the polarity:
1 / 2 =  Sensor 1 (e.g. Sensor collector 1)
3 / 4 =  Sensor 2 (e.g. Sensor tank 1)

5 / 6 =  Sensor 3 (e.g. Sensor TSPO)

7 / 8 =  Sensor 4 (e.g. Sensor TRL)

The 

power supply 

terminals are:

19 = neutral conductor N
20 = conductor L
12 = ground clamp 

hanging

fixation

Electrostatic discharge can damage electronic 
components

Dangerous voltage on contact

1

2

S1

S2

S3

3

4

5

6

Temp. Sensor

Pt1000

L

N

R1

N

R2

N

20

19

18

17

16

15

S4

7

8

14

13

12

2 (1) A 115
2

V~

(1) A 115 V~

R1
R2

T4A

115 V~

net clamps

fuse

consumer clamps

Sensor clamps

earthing clamps

Содержание USDT 3002

Страница 1: ...USDT 3002 Thanks for buying Read this manual carefully to get the best perfomance from this unit USDT 3002 Unit Mounting Power Connections Operation Troubleshooting manual ...

Страница 2: ...ted Any use outside of the copyright requires the approval of Thermo Technologies This especially applies for copies translations micro films and electronic storage media Editor Thermo Technologies Important notice Accuracy of all texts and drawings in this manual are to the best of Thermo Technologies knowledge and consent The information and illustrations contained in this manual should act only ...

Страница 3: ...40050 Environmental temp 0 104 F Size 172 x 110 x 46 mm Mounting wall mounting mounting into patch panels is possible Power supply 115V Total power supply 2 x 1 A Mode of operation Typ 1 b Breaking capacity per relay electromechanical relay 2 x 1 A At the factory USDT 3002 is set to control a standard solar water heating system with an auxiliary relay to divert surplus heat The auxiliary relay can...

Страница 4: ... The power supply to the controller must be via an external power supply switch last step of installation and the line voltage must be 115 Volt 50 60 Hz Flexible lines are to be fixed at the housing by enclosed strain relief supports and screws The controller is equipped with 2 relays for connection to system counterparts e g pumps valves etc can be con nected Relay 1 18 conductor R1 17 neutral con...

Страница 5: ...d 2nd relay R2 The sensor S4 TRF can optionally be used fas a flow meter or a 4th temperature sensor Arr 2 1 2 2 Allocation of terminals for system 2 Arr 2 Symbol Specification S1 collector sensor S2 tank sensor below S3 tank sensor at the top S4 TRF optional sensor for flow meter additional tempe rature input R1 solar pump R2 pump for heat exchange Symbol Specification S1 Collector sensor S2 Tank sen...

Страница 6: ...crolling forward through the indication menu or to increase the adjustment values The backwards key 2 is accordingly used for the reverse function Select a channel channel using the forward back keys 1 and 2 Briefly press the center key so that SEt flashes Adjust the value using the foward back keys then briefly press the center key so that SEt permanently appearsThe adjusted value is now saved Addit...

Страница 7: ...r sensor Pump 3 way valves The flow direction or the current bre aking capacity are always shown Heating circuit Tank 1 and 2 with heat exchanger After heating with burner symbol Temperature sensor 2 2 3 System screen only system screen Constantly green System functioning correctly Red green blinking blinking initialisation phase of manual operation Red blinking sensor defect 2 3 Blinking codes 2 3...

Страница 8: ...ing channel is only available if the option heat quantity measurement is deactivated OWMZ Please note S3 and S4 are only indicated if sensors are connected channel Arr specification page 1 2 COL x x Temperature collector 1 9 TST x Temperature tank 1 9 TSTL x Temperature tank 1 below 9 TSTU x Temperature tank 1 above 9 S3 x Temperature sensor 3 9 TRF Temperature return sensor 9 S4 Temperature sensor...

Страница 9: ...e operating hours counter adds up the solar operating hours of the respective relay h P Completed hours are shown on the display and may be reset back to 0 Select the operating hours channel h P The center button for approx 2 seconds in order to get back into the RESET mode of the counter The display symbol is flashing and the operating hours will be set to 0 Press the center button again to save t...

Страница 10: ...he switch off temperature difference DF DT O Switch on temperature Adjustment range 2 0 40 0 Ra Factory setting 12 0 DT F Switch off temperature diff Adjustment range 1 0 38 Ra Factory setting 8 0 Ra Primarily the controller works in the same way as a standard differential controller If the switch on difference DTO is reached the pump is activated If the adjusted switch off temperature is underrun...

Страница 11: ...ustment range OFF ON Factory setting OFF The minimum collector temperature must be exceeded so that the solar pump R1 R2 is switched on The minimum temperature shall avoid a steady starting up of the solar pump or solid fuel boiler charging pumps for low collector temperatures If the minimum temperature is underrun in the display is shown flashing 4 1 13 Recooling function 4 1 12 Antifreeze functio...

Страница 12: ...ed for storage of surplus energy or after heating AH O AH F the 2nd relay is used for after heating AH O AH F the 2nd relay is used for use of surplus energy On the display is shown if the second relay output is activated 4 1 15Thermostat function Arr 2 after heating use of surplus energy AH O 2nd relay switch on temperature Adjustment range 32 203 F Factory setting 104 F AH F 2nd relay switch off...

Страница 13: ...over spare fuse is enclosed in the accessory bag Operating control lamp flashes red On the display appears the symbol and the symbol Sensor defect An error code is shown on the relevant sensor indication channel instead of a temperature 88 8 888 8 Line break Check the line Short circuit Check the line Pt1000 temperature sensors pinched off can be checked with an ohmmeter In the following the resist...

Страница 14: ... replace Decalification no Heat exchanger plugged yes no Cleaning Heat exchanger too small yes New calculation of the dimension no Plausibility control of the option tube collector spe cial function Change Ton and Toff accordingly Switch on temperatu re difference Ton too large no yes Collector sensor unfavor able placed e g contact sensor instead of immersion sleeve sensor o k no Pump is overheate...

Страница 15: ...p in manual operation yes There is no current check fuses replace them and check power supply The adjusted temperature difference for starting the pump is too high choose an matching setting no Is the current of the pump released by the controller yes Is the pump stuck Put the pump into operati on by means of a screwdri ver is it passable now Is the pump defective replace it Are the fuses of the c...

Страница 16: ... thermomax com 6 Accessories Overvoltage protection We highly recommend installing the overvoltage protection in order to avoid damages at the collector e g by lighte ning Sensors Our product range includes high precision temperature sensors flatscrew sensors ambient temperature sensors indoor temperature sensors cylindrical clip on sensors and irradiation sensors also to be used as full sensors wi...

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