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USDT 3002

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14

Pump starts for a short moment, switches-off, switches-on 
again, etc. („controller hunting“)

Is the temperature diffe-
rence at the controller 
too small?

no 

yes

Wrong placing of the 
collector sensor?

yes

Change

 ∆

T

on

 and 

Toff 

accordingly.

Mount the collector sen-
sor  at  solar  feed  flow 
(warmest collector out-
put); use the immersion 
sleeve of the respective 
collector.

Pump starts up very late and soon stops working soon.

The temperature difference between tank and collector 
increases enormously during operation; the collector cir-
cuit cannot dissipate the heat.

Collector circuit pump 
defect ?

no

yes

Heat exchanger calcified?

yes

Control / replace

Decalification

no

Heat exchanger plugged?

yes

no

Cleaning

Heat exchanger too 
small?

yes

New calculation of the 
dimension.

no

Plausibility control of the 
option tube collector spe-
cial function?

Change

 ∆

T

on

 and 

Toff 

accordingly.

Switch-on-temperatu-
re difference 

T

on 

too 

large?

no

yes

Collector sensor unfavor-
able  placed  (e.g.  contact 
sensor instead of immersion 
sleeve sensor?

o.k.

no

Pump is overheated, but no heat transfer from collector 
to the tank, feed flow and return flow are equally warm, 
perhaps also bubble in the lines.

Exhaust the system; in-
crease system pressure 
to at least static primary 
pressure plus 0,5 bar; if 
necessary  continue  to 
increase, switch the pump 
for a short time off and 
on.

Air in the system?

no

yes

Is the collector circuit 
plugged at the dirt trap?

yes

Clean the dirt trap

5.1Various:

If necessary activate tube 
collector function.

yes

o.k.

Содержание USDT 3002

Страница 1: ...USDT 3002 Thanks for buying Read this manual carefully to get the best perfomance from this unit USDT 3002 Unit Mounting Power Connections Operation Troubleshooting manual ...

Страница 2: ...ted Any use outside of the copyright requires the approval of Thermo Technologies This especially applies for copies translations micro films and electronic storage media Editor Thermo Technologies Important notice Accuracy of all texts and drawings in this manual are to the best of Thermo Technologies knowledge and consent The information and illustrations contained in this manual should act only ...

Страница 3: ...40050 Environmental temp 0 104 F Size 172 x 110 x 46 mm Mounting wall mounting mounting into patch panels is possible Power supply 115V Total power supply 2 x 1 A Mode of operation Typ 1 b Breaking capacity per relay electromechanical relay 2 x 1 A At the factory USDT 3002 is set to control a standard solar water heating system with an auxiliary relay to divert surplus heat The auxiliary relay can...

Страница 4: ... The power supply to the controller must be via an external power supply switch last step of installation and the line voltage must be 115 Volt 50 60 Hz Flexible lines are to be fixed at the housing by enclosed strain relief supports and screws The controller is equipped with 2 relays for connection to system counterparts e g pumps valves etc can be con nected Relay 1 18 conductor R1 17 neutral con...

Страница 5: ...d 2nd relay R2 The sensor S4 TRF can optionally be used fas a flow meter or a 4th temperature sensor Arr 2 1 2 2 Allocation of terminals for system 2 Arr 2 Symbol Specification S1 collector sensor S2 tank sensor below S3 tank sensor at the top S4 TRF optional sensor for flow meter additional tempe rature input R1 solar pump R2 pump for heat exchange Symbol Specification S1 Collector sensor S2 Tank sen...

Страница 6: ...crolling forward through the indication menu or to increase the adjustment values The backwards key 2 is accordingly used for the reverse function Select a channel channel using the forward back keys 1 and 2 Briefly press the center key so that SEt flashes Adjust the value using the foward back keys then briefly press the center key so that SEt permanently appearsThe adjusted value is now saved Addit...

Страница 7: ...r sensor Pump 3 way valves The flow direction or the current bre aking capacity are always shown Heating circuit Tank 1 and 2 with heat exchanger After heating with burner symbol Temperature sensor 2 2 3 System screen only system screen Constantly green System functioning correctly Red green blinking blinking initialisation phase of manual operation Red blinking sensor defect 2 3 Blinking codes 2 3...

Страница 8: ...ing channel is only available if the option heat quantity measurement is deactivated OWMZ Please note S3 and S4 are only indicated if sensors are connected channel Arr specification page 1 2 COL x x Temperature collector 1 9 TST x Temperature tank 1 9 TSTL x Temperature tank 1 below 9 TSTU x Temperature tank 1 above 9 S3 x Temperature sensor 3 9 TRF Temperature return sensor 9 S4 Temperature sensor...

Страница 9: ...e operating hours counter adds up the solar operating hours of the respective relay h P Completed hours are shown on the display and may be reset back to 0 Select the operating hours channel h P The center button for approx 2 seconds in order to get back into the RESET mode of the counter The display symbol is flashing and the operating hours will be set to 0 Press the center button again to save t...

Страница 10: ...he switch off temperature difference DF DT O Switch on temperature Adjustment range 2 0 40 0 Ra Factory setting 12 0 DT F Switch off temperature diff Adjustment range 1 0 38 Ra Factory setting 8 0 Ra Primarily the controller works in the same way as a standard differential controller If the switch on difference DTO is reached the pump is activated If the adjusted switch off temperature is underrun...

Страница 11: ...ustment range OFF ON Factory setting OFF The minimum collector temperature must be exceeded so that the solar pump R1 R2 is switched on The minimum temperature shall avoid a steady starting up of the solar pump or solid fuel boiler charging pumps for low collector temperatures If the minimum temperature is underrun in the display is shown flashing 4 1 13 Recooling function 4 1 12 Antifreeze functio...

Страница 12: ...ed for storage of surplus energy or after heating AH O AH F the 2nd relay is used for after heating AH O AH F the 2nd relay is used for use of surplus energy On the display is shown if the second relay output is activated 4 1 15Thermostat function Arr 2 after heating use of surplus energy AH O 2nd relay switch on temperature Adjustment range 32 203 F Factory setting 104 F AH F 2nd relay switch off...

Страница 13: ...over spare fuse is enclosed in the accessory bag Operating control lamp flashes red On the display appears the symbol and the symbol Sensor defect An error code is shown on the relevant sensor indication channel instead of a temperature 88 8 888 8 Line break Check the line Short circuit Check the line Pt1000 temperature sensors pinched off can be checked with an ohmmeter In the following the resist...

Страница 14: ... replace Decalification no Heat exchanger plugged yes no Cleaning Heat exchanger too small yes New calculation of the dimension no Plausibility control of the option tube collector spe cial function Change Ton and Toff accordingly Switch on temperatu re difference Ton too large no yes Collector sensor unfavor able placed e g contact sensor instead of immersion sleeve sensor o k no Pump is overheate...

Страница 15: ...p in manual operation yes There is no current check fuses replace them and check power supply The adjusted temperature difference for starting the pump is too high choose an matching setting no Is the current of the pump released by the controller yes Is the pump stuck Put the pump into operati on by means of a screwdri ver is it passable now Is the pump defective replace it Are the fuses of the c...

Страница 16: ... thermomax com 6 Accessories Overvoltage protection We highly recommend installing the overvoltage protection in order to avoid damages at the collector e g by lighte ning Sensors Our product range includes high precision temperature sensors flatscrew sensors ambient temperature sensors indoor temperature sensors cylindrical clip on sensors and irradiation sensors also to be used as full sensors wi...

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