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1

Introduction

 

 
 

he USDT 2005 unit is an analog temperature differential controller. It can be used in a 
wide range of applications. At the factory, it is set to control a simple solar water heating 

system.  

 

 
Solar System Control (S) Mode 
 

In this program mode, it ensures that the collected energy from the sun is transferred efficiently, 
and harnessed under optimum conditions.  It monitors the collector temperature (T

KS

) and the 

return temperature (T

BS

, bottom of the storage tank). The 

solar loop circulation pump runs while the collector 
temperature exceeds the return temperature by an 
adjustable temperature difference ?T. To avoid 
overheating, the circulation pump stops if the return 
temperature (T

BS

) reaches the adjustable high limit (T

MAX

temperature. The temperature hysteresis (a lagging in the 
set-point) may over-ride ?T to avoid pump cycling.  
 
The pump  A1 runs only when the temperature  at the 
collector sensor

 location S1

  is higher than the return 

temperature at 

location S2

  by at least ?T. The pump stops 

if ?T is less than the preset value or, the if the temperature 
at location S2 (storage tank) has reached the 

T

  

MAX

  

 

A1 (ON) only when S1 > (S2 + diff) 

   

 

 

   & S2 < max 

 

Boiler Control (L) Mode

 

 
The User can switch USDT 2005 to operate a boiler circulator. In boiler mode (L), the pump runs 
only when boiler temperature at S1 location 
is higher than the minimum set point dialer 
and the ?T condition is satisfied. 
 

A1 (ON) only when S1 > max &  

S1 > (S2 + diff) 

 

Note: 

The maximum temperature dialer 

(

max)

 serves as the minimum starting 

temperature, 

T

  

MIN 

in the boiler mode. User 

must change the switch position on the back 
of the circuit board to use the USDT 2005 as a boiler controller. Details will follow.  
 

MAX 

set point protects the solar system from overheating. It turns off the circulator if the boiler 

contribution to the storage tank is not satisfied. 

 

S1

 

S2

 

A1

 

 

S2

 

A1

 

S1

 

Содержание USDT 2005

Страница 1: ...l unit has the following functions 2 inputs for temperature sensors Suitable for sensors of type Thermistor and PT1000 Adjustable 70 o F to 210 o F overheating protection Adjustable 4 o F to 24 o F temperature difference delta T Manual override of pump for system testing Symbolic display of all parameters Indications of current state of pump System status and diagnostic displays Collector sensor s...

Страница 2: ...T to avoid pump cycling The pump A1 runs only when the temperature at the collector sensor location S1 is higher than the return temperature at location S2 by at least T The pump stops if T is less than the preset value or the if the temperature at location S2 storage tank has reached the TMAX A1 ON only when S1 S2 diff S2 max Boiler Control L Mode The User can switch USDT 2005 to operate a boiler...

Страница 3: ...med under voltage Switch Positions S K Solar systems with KTY 2000 ohm sensors S P Solar systems with PT 1000 1000 ohm sensors L K Boiler control with KTY 2000 ohm sensors L P Boiler control with PT 1000 1000 ohm sensors The impedance characteristics of sensors temperature dependencies are represented in the following table T 0 10 20 25 30 40 50 60 70 80 90 100 C R KTY 1630 1772 1922 2000 2080 224...

Страница 4: ...om the power supply before removing the cover Never leave the unit unattended if the cover has been removed and the power supply is connected 5 Do not exceed unit ratings of 2 15 amps 1 6 HP or 245 Watts pump 6 It is advisable to route power cables away from sensor cables ensor installation Temperature sensors may be installed in fluid lines by mounting in a tee or strapping it to the piping direc...

Страница 5: ...0 ft A connection between the sensor and extension can be established as follows Cut supplied heat shrinkable tubing to desired length about Slide tubing over one end of wire to be sliced after removing enough outer insulation to accept the tubing Then splice wire and slide tubing over the splice Heat gently all around until tubing shrinks tight Slide larger tubing about over the entire completed ...

Страница 6: ...erly grounded Flexible wires 18 3 AWG gauge conductor simplify connection to the terminals The power terminal block will accommodate wire sizes to 14 AWG All other connections should be secured and adequately tightened as loose power connections will over heat and may cause fire NOTE 3 It is important that the specified output loads 245 Watts are not exceeded Where these loads expect to exceed ext...

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