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50041981 J

 

3. 

UNIT SPECIFICATION 

OPERATING PRINCIPLE 

The oven has been designed for general heating and vacuum applications. Equipped with special 
safety devices, the oven is also suitable for the heat treatment of articles or materials that contain 
or are coated with combustible solvents which release vapors that burn or produce a dangerous, 
potentially explosive mixture when they come into contact with air. 

Apart from the usual regulations and standards for explosion protection, other fundamental princi-
ples / knowledge must be referred to in order to assess the explosion hazard and derive the re-
sulting structural measures to be implemented. 

At the beginning of the 1930s, various series of experiments and findings were published on the 
subject of "combustion limits of combustible vapor/air mixtures in a vacuum". These experiments 
showed that a solvent vapor/air mixture only becomes explosive when a certain 

minimum pres-

sure 

prevails 

in the mixture.

 

For example, a mixture of ether vapor and air is only explosive when the pressure exceeds 
approx. 200 mbar and a mixture of alcohol vapor and air requires a pressure in excess of approx. 
400 mbar before it becomes explosive. 

lt is generally accepted that an explosive mixture of solvent vapor and air can be ruled out with an 
adequate degree of certainty at a pressure of approx. 0.1 bar. 

If minimum pressure is under-

shot, this is a more or less a primary explosion protection measure.

 

An explosion with dangerous consequences can only occur when the following conditions are 
fulfilled simultaneously: 

1.

 

The concentration of the combustible substance in the air is within the explosion limits. 

2.

 

There is a dangerous quantity of explosive atmosphere. 

3.

 

The combustible substance demonstrates a high degree of dispersion 

(vapor, mist) in air.

 

4.

 

There is an effective ignition source. 

An 

explosion with dangerous consequences cannot occur 

even if only 

one of these 

conditions is not fulfilled.

 

The following protective mechanisms offer a solution to this problem without detrimentally, affect-
ing the working parameters any more than necessary (lowering the operating temperature, reduc-
ing the heating power, limiting the surface temperature, ...): 

 

Implement suitable structural measures to ensure that the pressure in the chamber falls below the 
minimum ignition pressure quickly once the process has started, before activating the "hot surface 
- heating" potential ignition source. 

 

The possibility of an increase in pressure in the event of a fault must be taken into consideration 
(e.g. power failure, leakage, ...) during the process and the protective system raust be provided to 
handle this situation.  

The hot surfaces which are present when the oven is in service must be enabled by a monitored 
system to ensure that explosion protection is still provided in the event of a fault in this facility. 

 
 

Содержание VT 6060 M-BL

Страница 1: ...USA GB Valid 12 2015 50041981 J Vacuum Drying Oven VT 6060 M BL VT 6130 M BL Operating instructions...

Страница 2: ...ternet www thermoscientific com 2015 Thermo Electron LED GmbH 63505 Langenselbold Germany If translated versions of this manual are used the German version is the authoritative basis Subject to techni...

Страница 3: ...altitudes above sea level 300 m special settings are required This applies even if the site is changed in terms of height The device must then be reset by the Thermo service organization Temperature r...

Страница 4: ...4 45 50041981 J...

Страница 5: ...y devices 16 19 PE terminal safety extra low voltage 16 Overtemperature protection device 16 Implosion protection feature in the oven door 16 Relief valve 17 Minimum ignition pressure protection devic...

Страница 6: ...Inserting the trays 33 Removing the trays 33 5 OPERATION 34 38 Starting up 34 Operation 35 Shutdown 36 Operating guidelines 37 38 6 MAINTENANCE 39 41 Serving 39 Oven door 39 Door Seal 40 Cleaning 40 D...

Страница 7: ...nual Marks information about optimum utilization of the unit in the instruction manual Information about optimum utilization of the unit in terms of proper disposal recycling in the instruction manual...

Страница 8: ...on manual applies in the event of any deviations in the translation Always quote the data on the rating plate when requesting information or ordering spare parts OPERATING INSTRUCTIONS The operator mu...

Страница 9: ...50041981 J 9 45...

Страница 10: ...10 45 50041981 J...

Страница 11: ...r reduced atmospheric conditions drying granular materials porous structures with low residual moisture gentle heat treatment of powdery active ingredients tablets paraffin embedding steaming out arti...

Страница 12: ...at a pressure of approx 0 1 bar If minimum pressure is under shot this is a more or less a primary explosion protection measure An explosion with dangerous consequences can only occur when the followi...

Страница 13: ...e solvents would render the pump lubrication ineffective within a very short period and the moving hot parts of the pump constitute another potential ignition source Chemical resistant diaphragm vacuu...

Страница 14: ...mergency inertization supply 16 Vacuum pump 5 Emergency inertization cut off valve 17 Material undergoing treatment 6 Emergency inertization valve 18 Extracted vapor 7 Pressure indicator 19 Exhaust ga...

Страница 15: ...ide and by safety extra low voltage circuits SELV E on the control side The laboratory drier is equipped with an interference suppression facility The temperature is regulated by an electronic tempera...

Страница 16: ...It is electrically and functionally independent of the temperature control system 16 45 50041981 J...

Страница 17: ...n the pressure inside the oven has dropped below 0 1 bar lt permits safe operation in spite of the presence of a residual oxy gen component and vapors from the combustible solvent even if the surface...

Страница 18: ...prevent the in gress of combustible vapors into the electrical control section switch room The air current is directed in such a way as to keep any vapors that may be present away from the control un...

Страница 19: ...re loaded in to the oven while it is still warm For the event that ignition of such a mixture occurs at the beginning of a process e g caused by a defective vacuum pump it is advisable to use flame tr...

Страница 20: ...ts are fitted into the control panel Fig 3 2 Control panel VT 6060 M BL VT 6130 M BL The item numbers quoted in the following descriptions refer to the item numbers in Fig 3 2 Control panel 9 Power sw...

Страница 21: ...ve To shut off the inert gas supply when the safety mechanism is no longer required e g at the end of the process to avoid wasting gas To enable the safety mechanism when loading the oven with goods w...

Страница 22: ...t of the operator control elements This ensures that when the unit is in operation the emergency inertization facility must be enabled manually before vacuum mode can be activated Unit off mode The ma...

Страница 23: ...ion shut off valve with the vacuum shut off valve Operation mode The emergency inertization valve is open The vacuurn shut off valve is opened when load ing the oven with the door open The atmosohere...

Страница 24: ...lamp goes out In case of an error or when the process is finished the signal lamp is lighting An adequate supply of gas available at the right input pressure ensures that the vacuum chamber is floode...

Страница 25: ...50041981 J 25 45...

Страница 26: ...y The actual set point appears an display flashing Change set point with or key If the or key will be pressed longer the value of set point in the display runs faster Set points up to 99 9 C are in 0...

Страница 27: ...as the overtemperature protection device 50041981 J 27 45...

Страница 28: ...nt At altitudes up to 300 m above sea level or other conditions which may affect the ambient air pressure it is possible that the heater of the equipment is not switching on If the site is changed in...

Страница 29: ...ble vapors may be released when the oven is loaded with articles which contain or are coated with combustible so vents which means that a danger zone must be defined around the loading aperture This d...

Страница 30: ...30 45 50041981 J...

Страница 31: ...50041981 J 31 45 The device must be set up in a position where the plug of the connecting cable is accessible at any time...

Страница 32: ...with small flange KF DN 25 onto the extraction 32 45 50041981 J...

Страница 33: ...50041981 J 33 45...

Страница 34: ...the oven while cold ob serve loading temp 50 C Comply with the OPERATING GUIDELINES Be careful not to scratch the viewing window while loading the oven observe the loading limits for the trays arrang...

Страница 35: ...ch a way as to maintain a pressure of approx 35 mbar within 1000 mbar ambient pressure inside the chamber during the process Pressure indicator Monitor the temperature in side the chamber Controller t...

Страница 36: ...tering valve further if necessary to obtain an inside pressure of around approx 35 mbar within 1000 mbar ambient pressure Set the temperature controller to the required temperature item 7 Fig 3 2 obse...

Страница 37: ...e convection is produced in the chamber which leads to higher temperatures in the upper part of the chamber The minimum operating temperature of the vacuum drying oven must be 10 C above room temperat...

Страница 38: ...h point under room temperature is used as in this case the presence of an undetected hazardous component may cause an explosion to occur when the process is started Avoid scratching the glass window s...

Страница 39: ...hite all may be used to lubricate the bearings in the door mechanism OVEN DOOR If the oven door no longer Glasses or seals properly this may be due to the fact that the door seil has aged and is no lo...

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Страница 41: ...50041981 J 41 45...

Страница 42: ...T 6130 M BL Unit Rated voltage rated frequency 1 PE AC 230 V 50 60 Hz Power consumption 1 6 2 2 kW Current input 7 4 9 6 A Protection class I Degree of protection Electrical equipment IP 20 forced ven...

Страница 43: ...0 M BL Outer casing Galvanized sheet steel painted coated RAL 9002 Inner chamber Stainless steel material No 1 4301 Trays Aluminum Thermal insulation Mineral fiber wool 2 Control panel plastic parts M...

Страница 44: ...o Electron has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Electron s...

Страница 45: ...50041981 J 45 45 LOG BOOK Please refer to type plate on unit for model and serial number Model Serial No Work completed Operator s remarks Date...

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