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1-2 ThermoFlex

Section 1

Thermo Scientific

Never operate the chiller with panels removed.



ever operate the chiller without process uid in the reservoir.



ever connect the process uid inlet or outlet fittings to our

building water supply or any water pressure source.



Before using an uid or performing maintenance where contact

with the uid is li el refer to the manufacturer s SDS for handling

precautions.



To prevent freezing/glazing of the plate exchanger, ThermoFlex7500

through ThermoFlex24000 chillers require the use of 50/50 EG/

water or 50/50 PG/water below 10°C process temperature.



When using a process uid mixture of eth lene gl col and water or

prop lene gl col and water chec the uid concentration and pH on

a regular asis. hanges in concentration and pH can impact s stem

performance. See Section .



Do not use automotive antifreeze. Commercial antifreeze contains

silicates that can damage the pump seals. Use of automotive

antifree e will void the manufacturer s warrant .



Many refrigerants which may be undetectable by human senses

are heavier than air and will replace the oxygen in an enclosed area

causing loss of consciousness. Contact with leaking refrigerant

will cause skin burns. Refer to the chiller's nameplate for the type

of refrigerant used and then the refrigerant s SDS for additional

information.



Drain the chiller before it is transported and/or stored, see Draining

in Section . Store the chiller in the temperature range 2

with pac aging and

relative humidit .



Always turn off the chiller and disconnect the power cord from

the power source before performing any service or maintenance

procedures, or before moving.



ransport the chiller with care. Sudden olts or drops can damage its

components.



Never operate damaged or leaking equipment.



Refer service and repairs to a ualified technician.



Содержание thermoflex

Страница 1: ...N U00939 Rev 03 29 2021 Visit our Web site at http www thermofisher com tc Product Service Information Applications Notes SDS Forms e mail Voice Info 800 258 0830 Multilingual Quick Start Guides Multi...

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Страница 3: ...939 Rev 0 2 202 Visit our Web site at http www thermofisher com tc Product Service Information Applications Notes SDS Forms e mail Voice Info 800 258 0830 Multilingual Quick Start Guides Multilingual...

Страница 4: ...service tc us thermofisher com Dieselstrasse 4 D 76227 Karlsruhe Germany Tel 49 0 721 4094 444 Fax 49 0 721 4094 300 info tc de thermofisher com Building 6 No 27 Xin Jinqiao Rd Shanghai 201206 Tel 86...

Страница 5: ...Requirements 3 14 Compatibility with Approved Fluids 3 15 Additional Fluid Information 3 17 Process Water Quality Standards and Recommendations 3 17 Facility Water Requirements Standards and Recommen...

Страница 6: ...user 6 3 Fluid Maintenance 6 4 Reservoir Cleaning 6 4 Condenser Filter 6 5 Chiller Surface 6 6 Hoses 6 6 Testing the Alarm Features 6 7 DI Filter Optional 6 7 Preventive Maintenance Messages 6 8 Secti...

Страница 7: ...e r s S e e S t e p s 1 a n d 2 C i r c u i t P r o t e c t o r S e e S t e p 7 P o w e r I n l e t f o r c h i l l e r s n o t h a r d w i r e d S e e S t e p 6 P r o c e s s I n l e t S e e S t e p...

Страница 8: ...ion R e f e r t o m a n u a l R E S I S T I V I T Y See manual for additional information o r S e t p o i n t I n t e r v a l W a r n i n g H i g h S e t p o i n t I n t e r v a l W a r n i n g H i g...

Страница 9: ...s r e f r o i d i s s e u r s s a n s c b l a g e m a t r i e l V o i r l t a p e 6 A r r i v e d u t r a i t e m e n t A r r i v e d u s i t e v a c u a t i o n d u s i t e f F i g u r e B L a F i g...

Страница 10: ...b l e a u 2 P l a g e V a l e u r p a r V a l e u r p a r d f a u t l e v e d f a u t f a i b l e P o m p e s T 0 T 1 P 1 P 2 d e 0 0 10 5 G P M 0 0 G P M 0 0 G P M P o m p e s T 5 d e 0 0 15 0 G P M...

Страница 11: ...a r t S C H N E L L S T A R T H i n w e i s F a l l s d a s K h l g e r t m i t e i n e r D e i o n i s i e r u n g s F i l t e r k a r t u s c h e a u s g e s t a t t e t W e i t e r e S c h r i t t...

Страница 12: ...r n d r c k e n S i e d e n P f e i l n a c h l i n k s o d e r E S C I n b e i d e n F l l e n s c h a l t e t s i c h d i e B i l d s c h i r m a n z e i g e a u s T a b e l l e 1 F e h l e r b e r...

Страница 13: ...o n i s e l e z i o n a t e L e e t i c h e t t e d e l r e f r i g e r a t o r e e d e l l e o p z i o n i d e l r e f r i g e r a t o r e e d e l l e o p z i o n i i n d i c a n o l a p o s i z i o...

Страница 14: ...0 T 1 P 1 P 2 D a 3 a 10 5 P S I 10 5 P S I 3 P S I P o m p e T 5 D a 2 a 10 5 P S I 10 5 P S I 4 P S I edere il manuale edere il manuale P Pompe P P P T 9 P o m p e 3 t o 10 5 P S I 10 5 P S I 3 P S...

Страница 15: ...i g e r a d o p o r a g u a F i g u r a B f f y d e l a s o p c i o n e s s e l e c c i o n a d a s L a s e t i q u e t a s y d e l a s o p c i o n e s s e l e c c i o n a d a s y d e l a s o p c i o...

Страница 16: ...O M C O M U N I C A C I O N E S A N A L G I C A S A C O M C o m u n i c a c i o n e s a n a l g i c a s o p c i o n a l e s para obtener informaci n adicional consul te el manual R E S I S T I V I T Y...

Страница 17: ...ThermoFlex i Thermo Scientific Preface Compliance Third Party European Union EU WEEE 9 www thermofisher com WEEERoHS After sale Support...

Страница 18: ...ex Preface Thermo Scientific Feedback tcmanuals thermofisher com Warranty excluding MD1 MD2 Magnetic Drive and P1 P2 Positive Displacement pumps which are warranted for 12 months Unpacking 3 Out of Bo...

Страница 19: ...practices intended to alert the user to the presence of non insulated dangerous enough to constitute a risk of electrical shock This label indicates read the manual Performance of installation operati...

Страница 20: ...Do not use automotive antifreeze Commercial antifreeze contains silicates that can damage the pump seals Use of automotive antifree e will void the manufacturer s warrant Many refrigerants which may...

Страница 21: ...ThermoFlex900 10000 SDS ThermoFlex7500 ThermoFlex24000 10 C 50 50 EG 50 50 PG pH pH 3 SDS 8 25 C 60 C 80 ZH...

Страница 22: ...chte Ger te Verwenden Sie niemals entz ndbare oder korrosive Fl ssigkeiten Benutzen Sie nur zugelassene Fl ssigkeiten die in diesem Handbuch aufgelistet sind Entnehmen Sie vor der Verwendung einer zug...

Страница 23: ...erlichen Zulauf der Fl ssigkeit bei konstanter Temperatur und Durchflussrate erm glicht Der K hler besteht aus einem luft und wassergek hlten K hlsystem W rmetauscher Umw lzpumpe Prozessfl ssigkeitsne...

Страница 24: ...e le d placer Ne faites jamais fonctionner un quipement endommag ou qui fuit utilisez amais des liquides inflammables ou corrorifs Utilisez uniquement les liquides approuv s cit s dans le manuel Avant...

Страница 25: ...grille avant Utilisation pr vue des refroidisseurs recirculation Les refroidisseurs recirculation de Thermo Scientific sont con us pour fournir du liquide en continu une temp rature et selon un d bit...

Страница 26: ...manual Antes de utilizar un fluido o realizar tareas de mantenimiento donde es probable que se entre en contacto con el fluido en cuesti n consulte la ho a de datos de seguridad SDS m s reciente del f...

Страница 27: ...ire o por agua un intercambiador de calor una bomba de recirculaci n un dep sito de fluido para procesos y un controlador de microprocesador Los refrigeradores est n dise ados para llevar a cabo un fu...

Страница 28: ...loque em funcionamento equipamento danificado ou em vazamento unca utilize fluidos inflam veis ou corrosivos Utilize apenas os fluidos aprovados listados no manual Antes de utilizar qualquer fluido ou...

Страница 29: ...Refrigeradores de Recircula o Os refrigeradores de recircula o Thermo Scientific s o concebidos para facultar um fornecimento cont nuo de fluido a um fluxo e temperatura constantes O refrigerador con...

Страница 30: ...ooit beschadigde of lekkende apparatuur Gebruik nooit ontvlambare of corrosieve vloeistoffen Maak alleen gebruik van de goedgekeurde vloeistoffen in de handleiding Raadpleeg vooraleer een vloeistof te...

Страница 31: ...uik recirculatiekoelers De recirculatiekoelers van Thermo Scientific zi n ontworpen om een continue toevoer van vloeistoffen te voorzien met een constante temperatuur en doorstroming De koeler bestaat...

Страница 32: ...ature danneggiate o con perdite on utilizzare mai fluidi infiammabili o corrosivi Utilizzare esclusivamente i fluidi certificati elencati nel manuale Prima di utilizzare fluidi o eseguire operazioni d...

Страница 33: ...d uso chiller a ricircolazione I chiller a ricircolazione Thermo Scientific sono progettati per fornire un alimentazione continua di fluido a temperatura e portata costanti Il chiller composto da un s...

Страница 34: ...DANGER WARNING CAUTION I II III E SDS MSDS SDS 5 0 0 ThermoFlex ThermoFlex900 5000 P1 P 1 5 psi ThermoFlex 500 4000 50 50 EG 50 50 PG 10 EG PG p DI EG PG DI SDS 4 0 gpm 15 1 lpm BG...

Страница 35: ...ThermoFlex900 5000 Thermo Scientific...

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Страница 38: ...skal du referere til producentens mest aktuelle amk sikkerhedsdatablad SDS og EUs sikkerhedsdatablad for yderligere oplysninger Sluk altid udstyret og afbryd det fra dets str mforsyning f r det flytte...

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Страница 40: ...DANGER WARNING CAUTION I II III SDS MSDS SDS E 5 0 0 ThermoFlex ThermoFlex900 5000 P1 P 1 5 psi ThermoFlex 500 4000 50 50 EG 50 50 PG 10 EG PG p p DI EG PG EL...

Страница 41: ...DI SDS 4 0 gpm 15 1 lpm ThermoFlex900 5000 Thermo Scientific...

Страница 42: ...mat ohutuskaarti SDS MSDS EL ohutuskaart Enne seadme liigutamist l litage seade alati v lja ja hendage lahti toitev rgust Hooldamisel ja remondi korral p rduge kogemustega tehniku poole Hoidke seadmei...

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Страница 48: ...ite dodatne informaci e u na novi em sigurnosno tehni kom listu za SAD engl Safety Data Sheet SDS i sigurnosno tehni kom listu za EU Pri e pom eran a oprema uvi ek e iskl u ite i iskop a te iz napona...

Страница 49: ...e pumpe rezervoara radne teku ine i kontrolera mikroprocesora Rashladni ure a i su predvi eni za kontinuirani rad i prim enu u zatvorenim prostorima u skladu sa svim postupcima i zaht evima navedenim...

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Страница 57: ...iti kollha deskritti fil manwali tag hom Po i chiller b tali mod li kun qrib u kun hemm a ess fa li g at tag mir ta skonnett ar tieg u I chiller hu ma sub g all u u fuq dedicated outlet Kun gur li l...

Страница 58: ...substanc i niebezpieczne EU Podczas transportowania sprz tu niezb dne est zachowanie nale yte ostro no ci ag e wstrz sy lub upadek mog skutkowa uszkodzeniem podzespo w Przed przyst pieniem do transpor...

Страница 59: ...y wszystkie panele powinny zna dowa si na swoich mie scach Wy tkiem est okratowanie zespo w ch odzonych powietrzem ThermoFlex900 5000 ch odzone wod wyposa one zosta y w wentylator posiada cy ostre opa...

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Страница 65: ...ote cirkulira u e pumpe rezervoara radne teku ine i kontrolera mikroprocesora Rashladni ure a i su predvi eni za neprekidan rad i upotrebu u zatvorenim prostorima u skladu sa svim postupcima i zahtevi...

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Страница 68: ...pla bort str mf rs r ningen innan den flyttas verl t service och reparationer till en beh rig tekniker F rvara utrustningen inom temperaturomr det 25 C till 60 C i f rpackning och 80 relativ luftfukti...

Страница 69: ...Installation tercirkulerande kylare Placera kylaren s att den befinner sig n ra med enkel tkomst till dess avst ngningsanordning Kylaren r avsedd f r att anv ndas med ett f r detta avsett uttag F rs k...

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Страница 72: ...ticky uzavretom syst me Ak d jde v uzavretom syst me k nikom oper tor ho mus bez zbyto n ho oneskorenia opravi Po oprave vzduchov ch chladi ov ThermoFlex 24000 mus oper tor zabezpe i aby zariadenie do...

Страница 73: ...larniane w hermetycznie zamkni tym uk adzie W przypadku stwierdzenia wycieku z hermetycznie zamkni tego uk adu operator ma obowi zek dokonania naprawy urz dzenia bez zb dnej zw oki Po ewentualnej napr...

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Страница 76: ...ua EUROOPAN PARLAMENTINJANEUVOSTONASETUSTA EU N o517 2014 T m tuote sis lt fluorattuja kasvihuonekaasuja hermeettisesti tiivistetyss j rjestelm ss Jos tiivistetyss j rjestelm ss havaitaan vuoto k ytt...

Страница 77: ...skal operat ren s rge for at udstyret inden for n m ned efter reparationen kontrolleres af en fagmand der kan bekr fte at der er tale om en effektiv reparation Fluorovan sklen kov plyny N sleduj c in...

Страница 78: ...517 2014 16 2014 ThemoFlex24000...

Страница 79: ...charged equipm uipment are ac Article 18 2 of on at the time bject to Article equipment t have been p tside the Un on stating that on and that it c of Regula he Annex to Mark Pearson ___________ name...

Страница 80: ...Description Specifications ThermoFlex900 ThermoFlex1400 ThermoFlex2500 Standard Chiller Process to to to Fluid Temperature Setpoint Range to to to High Temperature Chiller Process ot i e to to Fluid...

Страница 81: ...i m r m i m r m i m r m i m r P entri m m i m r m i m r m i m r m i m r P entri m m i m r m i m r m i m r m i m r Cooling capacity based on P2 pumps with no backpressure Heat input from the pump will...

Страница 82: ...i m r T T r ine m m i m r m i m r m i m r m i m r m in c cit re re e or centri n t r ine m re i erenti re re et een the inlet and the outlet of the chiller P m in c cit in hi h tem er t re chi er i i...

Страница 83: ...m m i m r m i m r m i m r m i m r m i m r m i m r re re e re i erent i re re et een the in et n the o t et o the chi er oo in c cit e on m et to m e t in t rom the m i re t in reduction in cooling cap...

Страница 84: ...ature Setpoint T r tt S ecific tion o t ine t e e e in ter the recirc tin i t roce et oint m ient con ition t nomin o er tin o t e on chillers with P2 pumps with no back pressure ther i i tem er t re...

Страница 85: ...t T r tt S ecific tion o t ine t e e e in ter the recirc tin i t roce et oint m ient con ition t nomin o er tin o t e on chillers with P2 pumps with no back pressure ther i i tem er t re m ient tem er...

Страница 86: ...tem er t re tit e o er tin o t e or m i ect er orm nce See Section hi er re ire the e o ter or ter e o roce tem er t re to re ent ree in in o the plate exchanger A 24000 60Hz B 24000 50Hz A B 30000 2...

Страница 87: ...o tion i re t in m o re ction S ecific tion o t ine t e e e in ter the recirc tin i t roce et oint m ient con ition t nomin o er tin o t e ther i i tem er t re m ient tem er t re tit e or o er tin o t...

Страница 88: ...btained with no restrictions on the return to the system or ith n o tion in t e or e m e ti i in the o tion i re t in m o reduction S ecific tion o t ine t e e e in ter the recirc tin i t roce et oint...

Страница 89: ...en the inlet and the outlet of the chiller Pump performance results were obtained with no restrictions on the return to the system or ith n o tion in t e or e m e ti i in the o tion i re t in m o redu...

Страница 90: ...ere obtained with no restrictions on the return to the system or ith n o tion in t e or e m e ti i in the o tion i re t in m o reduction S ecific tion o t ine t e e e in ter the recirc tin i t roce et...

Страница 91: ...00 1400 Dimensions inches centimeters Side View 3 3 8 8 6 18 1 2 47 0 24 11 16 62 8 Front View 27 1 4 69 2 12 3 16 31 0 15 16 2 4 Add 1 8 3 mm for SEMI chillers see Section 5 Thermo i her Scientific r...

Страница 92: ...i connection 1 2 FNPT t ron e ci it ter connections 1 2 FNPT t ron e 1 5 16 3 3 1 5 8 2 4 2 3 9 16 9 1 3 7 8 9 8 10 5 8 27 0 1 1 8 2 2 9 2 1 2 6 4 111 2 29 2 141 2 36 8 25 11 16 65 2 5 9 16 14 1 See S...

Страница 93: ...i her Scientific re er e the ri ht to ch n e ecific tion itho t notice ThermoFlex2500 Dimensions inches centimeters Side View 3 5 8 9 2 20 1 16 51 0 Front View 28 15 16 73 6 15 1 4 38 4 1 2 5 Add 1 8...

Страница 94: ...8 33 3 27 5 16 3 69 4 21 2 6 4 See Section 3 for ition m in in orm tion Add 1 8 3 mm for SEMI chillers see Section 5 DRAIN roce i r in 1 4 FNPT Riton roce i ch r e i connection 1 2 FNPT t ron e roce...

Страница 95: ...her Scientific re er e the ri ht to ch n e ecific tion itho t notice ThermoFlex3500 5000 Dimensions inches centimeters Side View 24 1 2 62 2 3 7 16 8 7 30 3 4 78 0 38 7 8 98 7 1 2 5 17 3 16 43 7 Fron...

Страница 96: ...n m in in orm tion ci it ter connections t ron e FNPT 1 15 16 5 0 1 1 4 3 2 1 7 8 2 4 7 1 1 4 2 3 2 6 15 2 12 30 5 15 16 3 4 15 3 8 39 1 181 2 46 9 22 55 9 36 1 2 92 7 21 2 6 4 Add 1 8 3 mm for SEMI c...

Страница 97: ...re er e the ri ht to ch n e ecific tion itho t notice ThermoFlex7500 10000 Dimensions inches centimeters 24 9 16 62 4 31 5 8 80 4 3 1 16 7 7 33 11 16 85 5 3 3 16 8 0 Side View To end of P3 P5 t et itt...

Страница 98: ...2 52 3 4 134 0 36 5 16 92 3 4 10 2 2 5 0 o e r ie Air Cooled tion i i r n to efi ort See Section 3 for ition m in in orm tion roce i ch r e P T t ron e P3 P T T ro ht o er roce et rn St in e Stee P T...

Страница 99: ...2 1 Thermo Scientific ThermoFlex24000 Dimensions inches centimeters Thermo i her Scientific re er e the ri ht to ch n e ecific tion itho t notice Front View For ThermoFlex24000 Air Cooled Chillers 58...

Страница 100: ...37 3 15 1 4 38 8 24 5 8 62 8 24 5 8 62 8 19 13 16 50 3 6 5 16 16 0 6 5 16 16 0 1 3 4 4 4 Facility water connections Supply Cast Bronze 3 4 FNPT Return Stainless 3 4 FNPT Facility drain 1 4 FNPT Proces...

Страница 101: ...e a heat gain or loss through the plumbing resulting in a variation from setpoint temperature at the application inlet Applications with large temperature variations between ambient and setpoint tempe...

Страница 102: ...ee Figure 3 1 The front needs a minimum clearance of 24 Air enters the front of the system and exits through the sides and rear Having two sides blocked can impact the chiller s performance due to ens...

Страница 103: ...otection that is equivalent approximately to the branch circuit rating This is to protect the ThermoFlex and is not intended as a substitute for branch circuit protection DANGER e er to en i or co ntr...

Страница 104: ...08 230VAC P3 Pump 60Hz 3 18 7 30 L15 30P 208 230VAC P5 Pump 60Hz 3 22 3 35 L15 30P 208 230VAC T5 Pump 60Hz 3 17 3 30 L15 20P 400VAC P2 Pump 50Hz 3 10 9 20 IEC309 400VAC P3 Pump 50Hz 3 9 6 15 IEC309 40...

Страница 105: ...Service Requirements Variable voltage chillers Continued on next page ThermoFlex900 Voltage 10 Frequency Phase Branch Circuit Requirements Line Cord Plug 200 208 230VAC 60Hz 1 15A 200 230VAC 50Hz 1 16...

Страница 106: ...vice Requirements Global voltage chillers ThermoFlex7500 10000 Air cooled Voltage 10 Frequency Phase MCA MOPD Line Cord Plug 400VAC P2 Pump 50Hz 3 8 8 15 Hard wire 400VAC P3 Pump 50Hz 3 10 1 20 Hard w...

Страница 107: ...d wire 208 230VAC P5 Pump 60Hz 3 41 5 50 Hard wire 208 230VAC T5 Pump 60Hz 3 36 4 45 Hard wire 400VAC P2 Pump 50Hz 3 19 2 25 Hard wire 400VAC P3 Pump 50Hz 3 17 9 25 Hard wire 400VAC P5 Pump 50Hz 3 20...

Страница 108: ...AC P3 Pump 50Hz 3 20 1 35 Hard wire 400VAC P5 Pump 50Hz 3 22 3 40 Hard wire 208 230VAC T9 Pump 60Hz 3 77 8 105 Hard wire ThermoFlex24000 Water cooled Voltage 10 Frequency Phase MCA MOPD Line Cord Plug...

Страница 109: ...Pump 50 60Hz 1 30 32A Hard wire 200 208 230VAC T1 P3 P4 Pump 50 60Hz 1 32 40A Hard wire Electrical Service Requirements High temperature global voltage chillers ThermoFlex7500 10000 Air cooled Voltag...

Страница 110: ...wire 400VAC P3Pump 400VAC P5Pump 460 VAC P 3 Pump 4 0 VAC P5 Pump 400 VAC T9 Pump 460VAC T9Pump 0Hz 3 33 3 45 Hard wire ThermoFlex24000 Water cooled Voltage 10 Frequency Phase MCA MOPD Line Cord Plug...

Страница 111: ...ccordance with the National Electrical Code and any other applicable country and local codes Remove the six screws securing the electrical box cover to the rear of the chiller Remove the double knock...

Страница 112: ...uppl i e d a da pt e r s f or hi gh t e m pe r a t ur e c hi l l e r s a r e br a s s Ensure that all shipping plugs are removed before installation ever connect the process uid lines to our facilit w...

Страница 113: ...supply Connect the to your facility water return or drain Ensure tape is used ensure the tape does not overhang the Connect the PROCESS OUTLET to your application Ensure all connections are secure and...

Страница 114: ...dling precautions EG is also hygroscopic it absorbs water from its environment This can affect the free ing point and oiling point of the uid over time and ma result in system failure To prevent freez...

Страница 115: ...re too high Contact our customer support for additional information Deioni ed Water Deionized water is water that has had its mineral ions removed using ion exchange resins The purpose of this process...

Страница 116: ...if the pH falls below 8 Note that litmus paper will not work to test the pH of ethylene glycol water Inhibited Ethylene Glycol Water from corrosion caused by poor water quality ethylene glycol oxidat...

Страница 117: ...use a compatible corrosion inhibitor to prevent galvanic corrosion Visible pump weepage may occur when compatible glycols oils or other additives are used Pump weepage is considered as a normal operat...

Страница 118: ...0 0 Inorganic Chemicals Calcium 40 0 6 Chloride 250 25 Copper 1 3 1 0 m i i in cont ct ith min m Iron 0 3 0 1 Lead 0 015 0 Magnesium 12 0 1 Manganese 0 05 0 03 Nitrates Nitrites 10 as N 0 Potassium 2...

Страница 119: ...Facility Water Requirements water cooled chillers ThermoFlex1400 F a c i l i t y P r e s s u r e D r o p P S I D 0 1 0 2 0 3 0 F a ci l i t y F l o w G P M 0 1 0 2 0 3 0 F a ci l i t y F l o w G P M F...

Страница 120: ...4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 5 C P S I D A B C ThermoFlex7500 10000 E xa m p l e F o l l o w t h e l i n e s S t a r t w i t h a kn o w n e g f a ci l i t y w a t e r t e m p e r a t u r e A g o a...

Страница 121: ...Section 3 ThermoFlex 3 21 Thermo Scientific ThermoFlex24000...

Страница 122: ...r Figure 3 6 Fluid Filter Bag Funnel Housing CAUTION Priming WARNING not properly primed Start the chiller using the power button on the control panel ot completel filling the chiller and process uid...

Страница 123: ...ments Ensure the reservoir drain plug on the back of the chiller is in place or the Before using an uid refer to the manufacturer s SDS for handling precautions Locate and remove the reservoir cap by...

Страница 124: ...fore removing Remove the reservoir cap by unscrewing it counterclockwise chiller Slowly failure to comply may result in internal spillage Note O v e r F l o w expand when heated Note already in the re...

Страница 125: ...le values Press these buttons to navigate through the displays This button has four functions Pressing it once allows changes to be made to the display pressing it again saves the change and allows yo...

Страница 126: ...button If the auto restart is enabled and the chiller shuts down as a result of a power failure when power is restored the chiller will automatically restart and operate at the saved values Consider a...

Страница 127: ...circuit protector located on the rear of the chiller is in the up position Press on the controller the pump and the refrigeration system will automatically start The controller automatically sequences...

Страница 128: ...ot start until the level is above 15 pump purges the system the chiller will start If desired press e s c compressor Note The chiller can be turned ON OFF using the ACOM and DCOM option in the I n i t...

Страница 129: ...x x x p s i I n The S E T P O I N T and M E N U portions on the top of the display are used to Indicates the chiller is either not running or the Indicates the chiller is heating up to the setpoint I...

Страница 130: ...90 C Press the up and down arrows to change the setpoint to the desired value Once the desired value is displayed press the enter button again to arrow or esc button SETPOINT x x x C 24 2 C S E T P O...

Страница 131: ...r e s s u r e x x x x p s i I n Press the arrows to scroll through the available displays Once the desired display is showing press enter again Available Displays P r e s s u r e Indicates pump discha...

Страница 132: ...settings 2 The controller brings up the Main Menu Display in en i S E T P O I N T M E N U S E T T I N G S D R A I N I N G T U N I N G C A L I B R A T I O N D I A G N O S T I C S S E T P O I N T M E N...

Страница 133: ...anti drainback valve see page 4 20 C A L I B R A T E calibrates pressure and optional 8 D I A G N O S T I C S is used to display alarm messages 7 and optional DI cartridge tion 6 M O N I T O R V A L U...

Страница 134: ...ACTORY DEFAULTS YES NO RESISTIVITY DEI CONTROL TEMP COMPENSATION Temperature Pressure Flow High Fault High Warning Low Warning Low Fault High Fault High Warning Low Warning Low Fault High Fault High W...

Страница 135: ...anges can be made directly on the S E T T I N G S display A u t o R e s t a r t pressing enter with that line highlighted will toggle between on or A u t o R e s t a r t in this section for precaution...

Страница 136: ...eded highlight S e t p o i n t and then press the enter button The highlight Scales C or F Defaults C P S I B a r or k P a P S I G P M or L P M G P M Setpoint Range 5 C to 40 C for standard temperatur...

Страница 137: ...en the desired changes are made press the left arrow or esc button to return to the S E T T I N G S display High Fault Warning Range 2 C to 43 C for standard temperature chillers 2 C to 9 3 C for high...

Страница 138: ...Delay Default 10 seconds P u m p F a u l t R a n g e H i g h D e f a u l t L o w D e f a u l t P 1 P 2 T 0 T 1 3 t o 10 5 P S I 10 5 P S I 3 P S I P 3 6 0 H z 3 t o 46 P S I 46 P S I 3 P S I P 3 50 H...

Страница 139: ...the L o w F a u l t value When the desired changes are made press the left arrow or esc button to return to the S E T T I N G S display AUTO REFILL Optional A U T O R E F I L L O n level in the reserv...

Страница 140: ...lers with a P3 P5 pump and the capability to run on either 50 H z or 6 0 H z fixed high pressure default setting High Low Flow Fault Warning Range Defaults P u m p R a n g e H i g h L o w D e f a u l...

Страница 141: ...same procedure described above to enable disable the alarms In this screen the alarms are disabled L i n e F r e q u e n c y 6 0 H z A u t o R e s t a r t A u d i b l e A l a r m s R A F A N S P E E D...

Страница 142: ...utton to return to the S E T T I N G S display Care Level C a r e L e v e l If a change to the level is needed highlight C a r e L e v e l and then press the enter button The highlight L i n e F r e q...

Страница 143: ...O M M A C O M feature Press the arrows to highlight the desired option and then press the enter button The turn black indicating that option is enabled Press enter again to turn it off When an option...

Страница 144: ...de press the left arrow or esc button to return to the S E T T I N G S display RESTORE DEFAULTS R E S T O R E D E F A U L T S restores the controller back to factory default values A reset is automati...

Страница 145: ...draining The display will change to C l o s e V a l v e When the draining is com plete press enter again to close the valve D R A I N I N G O p e n V a l v e D R A I N I N G C l o s e V a l v e Show Q...

Страница 146: ...nd pump shut down The display then goes blank Using any other means to shut the chiller down can reduce the life of the compressor Always turn the chiller off and disconnect it from its supply voltage...

Страница 147: ...ThermoFlex 5 1 Thermo Scientific Auto Refill Section 5 Options Accessories Note 7 3 9 7 Figure 5 1 to efi ittin 3 8 Note S E T T I N G S Note...

Страница 148: ...emove inhi itors from the solution rendering the uid ineffective against corrosion protection lso inhi itors increase uid conductivit H i g h R e s i s t i v i t y or a L o w R e s i s t i v i t y R E...

Страница 149: ...Configuration 8 If the chiller is not plumbed to an application tin Scre c in t 8 Note 3 8 If the chiller is plumbed to an application Do not exceed 1 psi ar 8 Note 3 Figure 5 4 t n Scre PSI KPa Figu...

Страница 150: ...mp Pressure Relief Valve External Configuration 8 If the chiller is not plumbed to an application 8 c in t tin Scre Figure 5 6 t n Scre Note 8 If the chiller is plumbed to an application Do not exceed...

Страница 151: ...9 3 8 3 3 3 9 7 3 9 Note Flow Control with Flow Readout P1 P2 T0 T1 Pump Pressure Relief with Flow Readout Figure 5 8 o ontro e n e i i r roce Outlet roce n et Figure 5 9 o ontro n e T ic Figure 5 10...

Страница 152: ...afet ssessment SEM S Ergonomic ssessment SEM S1 Fire Ris ssessment SEM F Emergenc Off EMO Note E x t e r n a l E M O e n t e r hiller ircuit Brea er nterrupt Rating Semiconductor Equipment and Materia...

Страница 153: ...ic i connect ri n r in ittin C r or o e 900 1400 2500 3500 5000 7500 10000 A 3 1 2 cm cm 3 8 cm 1 4 cm B 2 3 4 cm 11 16 cm 3 4 cm 5 8 cm 15 16 cm 9 16 cm 9 16 cm 11 16 cm Figure 5 11 ri n r in Sei mi...

Страница 154: ...e ie 900 1400 2500 3500 5000 7500 10000 A 2 11 16 cm 11 16 cm 11 16 cm cm cm 1 16 cm cm cm 11 16 cm 3 4 cm 3 4 cm 7 16 69 6 3 16 cm 1 4 cm 1 4 cm 15 16 73 4 i t nce et een Sei mic mo ntin ho e Figure...

Страница 155: ...P2 Pump 3500 5000 P2 Pump 7500 10000 P3 Pump A 3 4 cm 12 cm 13 3 8 cm 14 7 8 cm B 6 3 4 cm 8 3 8 cm 9 cm 13 1 8 cm 13 1 2 cm 13 1 2 cm 17 cm 26 cm 3500 5000 P4 Pump Global Voltage A 12 3 8 cm B 9 3 4...

Страница 156: ...Section 5 ThermoFlex Thermo Scientific Other Accessories...

Страница 157: ...off Disables the alert L1 1 000 hours default setting Heavy manufacturing environment Airborne particulate created during manufacturing process L2 2 000 hours Typical production environment L3 3 000 h...

Страница 158: ...Use the arrow buttons to highlight D e I P e r i o d arrow buttons to display the desired time from 0 to 9999 hours Press enter again to stop the DIAGNOSTIC OPERATING HOURS O P E R A T I N G H O U R...

Страница 159: ...the bag you will notice a bag replacements turn the chiller off and remove the diffuser to inspect it for debris damage he uid velocit into the reservoir will rapidl increase with the diffuser removed...

Страница 160: ...tions For high temperature chillers ensure the uid is at a safe temperature elow efore handling Reservoir Sight u e Clean the sight tube by gently pulling up on the plastic funnel housing to remove it...

Страница 161: ...ater cooled chillers have an embedded screw s located at the top and bottom of the grill securing it to the chiller Loosen the screw s to remove the grill Water cooled chillers also have a fan with sh...

Страница 162: ...e assembly away from the chiller Replacement grills are available from Thermo Fisher Figure 6 4 Filter Removal Replacement ThermoFlex7500s 10000s Air Cooled fast nut Chiller Surface Hoses Clean the ch...

Страница 163: ...ed using the controller s D I A G N O S T I C S menu input the number of hours into the menu When the time is reached the D E I P M and the audible alarm if enabled will sound To clear this message an...

Страница 164: ...hed to avoid unplanned failures The chiller will continue to run F i l t e r P M F l u i d F i l t e r B a g a n d C o n d e n s e r F i l t e r D E I P M O p t i o n a l D I F i l t e r X X X X X R u...

Страница 165: ...1 Sample Messages E R R O R C A N B u s P r e s s E N T E R W A R N I N G P r e s s E N T E R H i g h T e m p P r e s s E N T E R Message Reaction Cause Actions uto efill The chiller will continue to...

Страница 166: ...s s u r e Chiller will shut down This error code has priority over H i g h P r e s s u r e error code Process pressure P1 exceeded factory preset value for greater than 30 seconds Preset Values P1 P2...

Страница 167: ...from another area or exhaust the hot air into another location using an auxiliary fan T U N I N G in this Section Contact our Sales Service and Customer Support igh low With a warning message the chil...

Страница 168: ...t of changing the internal DI cartridge reductions can affect the pump s discharge pressure Note If diameter reductions must be made make them at the inlet and outlet of your application not at the ch...

Страница 169: ...is not too high Contact Thermo Fisher for assistance on calculating heat loads Bring cooler air in from another area or exhaust the hot air into another location using an auxiliary fan T U N I N G in...

Страница 170: ...e and Customer Support ocal Chiller will shut down Chiller s EMO button depressed When able reset chiller s EMO ow i ed low Chiller will shut down Optional display only chillers This error code has pr...

Страница 171: ...port ow low With a warning message the chiller will continue to run With a fault message the chiller will shut down Optional display only chillers below the adjustable setting s low value If the chill...

Страница 172: ...Customer Support ow emp With a warning message the chiller will continue to run With a fault message the chiller will shut down Note If the chiller does shut down it can be restarted provided the tem...

Страница 173: ...eck the connections on the rear of the chiller Contact our Sales Service and Customer Support horted D Chiller will shut down Internal sensor shorted Contact our Sales Service and Customer Support oto...

Страница 174: ...will continue to run controller memory Contact our Sales Service and Customer Support P Chiller will continue to run No pressure calibration stored in controller memory Perform a pressure calibration...

Страница 175: ...tons to highlight M E S S A G E S 5 If desired press enter again to display 4 Highlight the desired type message and press enter again to display 6 If Y e s is selected press enter again to display me...

Страница 176: ...code in case it clears before you are done troubleshooting If desired silence the audible alarm by pressing enter If the chiller shut down the controller will continue to display the message Press ent...

Страница 177: ...will not circulate process uid 3 been installed a restriction may need to be added to the bypass line chiller in a high ambient motor to cool down nameplate rating 10 Inadequate temperature control re...

Страница 178: ...ging If operating at high altitude note that heat removal capacity decreases above sea level Verify adjust controller PID values see next page Ensure the chiller damaged Chiller vibration The optional...

Страница 179: ...x7500 10000 20 0 ThermoFlex24000 10 0 I integral value repeats minute Range 9 99 Factory Preset ThermoFlex900 24000 D derivative value minutes Range 9 9 Factory Preset ThermoFlex900 24000 0 0 H E A T...

Страница 180: ...Section 7 7 16 ThermoFlex Thermo Scientific...

Страница 181: ...r using a 9 16 ThermoFlex7500 24000 open the drain valve This will drain the return line reservoir plate exchanger and the suction side of the pump To drain the discharge side of the pump disconnect t...

Страница 182: ...drain for ThermoFlex 3500 and 5000 chillers is located behind the condenser fi ter The drain for ThermoFlex 7500 and 10000 chilers is located behind the access panel on the o er e t ront o the chi er...

Страница 183: ...red 1 Highlight C A L I B R A T I O N Press enter to display 2 Press enter and highlight C A L I B R A T E Highlight the desired sensor then press enter to display For t 1 run the chiller to a suitabl...

Страница 184: ...Pumps Stainless Steel AISI 304 Bronze w monel Carbon Buna N Ceramic Pumps Silicon Brass Stainless Steel AISI 304 Stainless Steel 316 18 8 Bismuth Bronze Viton an Polyethylene standard temp chiller Bra...

Страница 185: ...de Eth lene gl col E is poisonous and amma le Before disposing refer to the manufacturer s most current SDS for handling precautions Decommissioning must e performed onl ualified dealer using certifie...

Страница 186: ...Section 8 8 6 ThermoFlex Thermo Scientific...

Страница 187: ...ozambique Namibia Nepal Netherlands Niger North Korea Norway Paraguay Peru Poland Portugal Romania Russia Rwanda Saint Vincent and the Grenadines San Marino Sao Tome and Principe Saudi Arabia Senegal...

Страница 188: ...tage option and ThermoFlex 900 to 5000 chillers equipped with 200 230V 50 60Hz Global Voltage option have a voltage 3 are shipped with the toggle switch in the center SHIP Note 9 switch is in the SHIP...

Страница 189: ...lowing pages the binary data is represented in hexadecimal hex format The NC Serial Communications Protocol is based on a master slave model The master is a host computer while the slave is the chille...

Страница 190: ...r fails to respond within 1 second the host should resend the command Note All byte values are shown in hex hex represents the binary values that must be sent to the chiller Do not use ASCII The frami...

Страница 191: ...a Set Command is received and the value is within the allowable limits the new value will take affect immediately and the new value will be returned as part of the response to the command If the value...

Страница 192: ...0 03 d1 d2 d3 cs REQ FLOW1 M lc a1 a2 10 00 cs Process Fluid Flow S lc a1 a2 10 03 d1 d2 d3 cs REQ TEMP1 M lc a1 a2 20 00 cs Process Fluid Supply Temperature RTD1 S lc a1 a2 20 03 d1 d2 d3 cs REQ TEMP...

Страница 193: ...a2 30 00 cs Process Warning S lc a1 a2 30 03 d1 d2 d3 cs REQ LO FLOW3 M lc a1 a2 32 00 cs Process Fault S lc a1 a2 32 03 d1 d2 d3 cs REQ LO ANALOG1 M lc a1 a2 48 00 cs Pressure Process Supply Warning...

Страница 194: ...Pressure Process Supply Warning S lc a1 a2 68 03 d1 d2 d3 cs REQ HI ANALOG2 M lc a1 a2 69 00 cs Pressure Process Supply Fault S lc a1 a2 69 03 d1 d2 d3 cs REQ HI RES1 M lc a1 a2 6C 00 cs Process Warni...

Страница 195: ...a1 a2 C0 02 d1 d2 cs Process Warning S lc a1 a2 C0 03 d1 d2 d3 cs SET LO TEMP2 M lc a1 a2 C1 02 d1 d2 cs Process Fault S lc a1 a2 C1 03 d1 d2 d3 cs SET LO ANALOG1 M lc a1 a2 C8 02 d1 d2 cs Pressure Pr...

Страница 196: ...03 d1 d2 d3 cs SET HI ANALOG8 M lc a1 a2 DF 02 d1 d2 cs Level Fault S lc a1 a2 DF 03 d1 d2 d3 cs SET AUTO REFILL OFF M lc a1 a2 E5 02 d1 d2 cs When level drops below this turn off auto refill S lc a1...

Страница 197: ...re Error b1 Low Pressure Error b2 High Flow Error user set able d2 b3 Low Flow Error user set able b4 High Level Error b5 Low Level Error b6 Drip Pan fault b7 Auto Refill fault b0 HTC High Temperature...

Страница 198: ...he correct number of bytes determined by the length byte before it can respond If an incomplete frame is received the slave will time out and clear its input buffer without responding Set On Off Array...

Страница 199: ...Entered Value if necessary Command Byte Command Description 00 Set Analog Option 01 Set Resistivity Control for basic derivatives 02 Unused Description Byte Byte Notes b 7 b 6 Unused b 5 and b 4 Remot...

Страница 200: ......

Страница 201: ...XTERNAL SENSOR Optional Range 10mV O C Ex 200mV 20 C Max Load 10V 5mA ENABLED or 4 20mA 4mA low temp span 20 mA high temp span maximum output current 5mA 10VDC 8 LOW FLOW Note 1 Dry Relay Contact Refe...

Страница 202: ...e normally CLOSED when power is off Relay contacts are rated 24V AC DC 2A 0 08 Ohm maximum each or 5A total for all relays combined 1mA minimum switching capacity 48VA 48W Resistive load only Note 2 D...

Страница 203: ...istivity High Pressure Low Pressure Warning PM Timer Comm Error Sensor Fault RELAY 2 Low Level Tank Overflow Drip Pan Full Low Temperature High Temperature Low Flow High Flow Low Resistivity High Resi...

Страница 204: ...n needs With USER RANGE SETTINGS highlighted press enter to display USER RANGE SETTINGS Voltage Millivolts Current The ThermoFlex supports three standard analog interface types and defaults to the fol...

Страница 205: ...following gain and offset for setpoint input oltageInputGain 1 oltageInputOffset 1 ow 1 will yield a setpoint of 1 gain offset 1 It could just as easily be configured for other ranges such as 1 1 How...

Страница 206: ...settings will yield the following gain and offset for set point input Milli oltInputGain 1 1 1 Milli oltInputOffset 1 1 1 ow 1 m will yield a set point of 1 1 gain offset 1 m 1 1 1 m C Just like volt...

Страница 207: ...offset for setpoint input Milli mpInputGain 4 1 Milli mpInputOffset 1 16 ow ma will represent a setpoint of 1 16 A separate gain and offset will also be calculated and are be applied to the DAC tempe...

Страница 208: ...r Connector 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 RS232 RS485 A I O REMOTE SENSOR ever appl line voltage to an of the connections When operating a h...

Страница 209: ...lecting Cal Select which point to calibrate Low or High Press enter and enter the value as read by the reference device Press enter Select Cal to the right of the value just entered by pressing the do...

Страница 210: ......

Страница 211: ...6 The object of the declaration described above is in conformity with the relevant Union harmonization legislation 7 EC Directives 2014 30 EU Electromagnetic Compatibility Directive 2014 35 EU Low Vol...

Страница 212: ...5 90C 3 W C Std Temp 5 40C 4 W C Hi Temp 5 90C 5 A C Temp 5 to 90C 6 W C Temp 5 to 90C 7 A C Temp 5 to 40C 8 W C Temp 5 to 40C A Hi Temp No Cooling B A C Temp 5 to 55C C W C Temp 5 to 55C VV Voltage R...

Страница 213: ...Hi Temp 5 90C 3 W C Std Temp 5 40C 4 W C Hi Temp 5 90C 5 A C Temp 5 to 90C 6 W C Temp 5 to 90C 7 A C Temp 5 to 40C 8 W C Temp 5 to 40C A Hi Temp No Cooling B A C Temp 5 to 55C C W C Temp 5 to 55C D W...

Страница 214: ...grosas en aparatos el ctricos y electr nicos 9 Normas 10 Esta declaraci n es v lida para el producto fabricado despu s de la fecha 10 Esta declaraci n es v lida para el producto con el siguiente n mer...

Страница 215: ...grosas en aparatos el ctricos y electr nicos 9 Normas 10 Esta declaraci n es v lida para el producto fabricado despu s de la fecha 10 Esta declaraci n es v lida para el producto con el siguiente n mer...

Страница 216: ...uma 10 Ova izjava vrijedi za proizvod sa sljede im serijskim brojem i datumom proizvodnje RO 1 Produc tor 2 Reprezentant Autorizat 3 Tipul Produsului 4 Nume model e 5 Tensiune nominal Frecven a nomina...

Страница 217: ...WARRANTY excluding MD1 MD2 Magnetic Drive and P1 P2 Positive Displacement pumps which are warranted for 12 months...

Страница 218: ......

Страница 219: ......

Страница 220: ...Thermo Fisher Scientific 168 Third Avenue Waltham Massachusetts 02451 United States www thermofisher com...

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