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MAX/Wall

Technical Wall System

Section 3 – Installing Wall Frames

3.1 Overview of Anchoring the

Walls to the Ceiling

1. Determine where the wall frames will be located

on the floor. Mark the center lines of the assem-

blies.

2. Use a plumb line to transfer the center line loca-

tions to the ceiling.

3. Fasten the ceiling channels to the ceiling.

a) If the ceiling is structural, channel may

be mounted directly to the ceiling.

b) If the ceiling is suspended, it will require

reinforcement channels to be installed above

the ceiling tiles to support the ceiling channel.

Reinforcement channels must be oriented at

a right angle to the ceiling channel and lay

between ribs of suspended ”T” grid system.

See Figure 3-1.

Figure 3-1 Attaching MAX/Wall

to Ceiling Grid

Ceiling

Channel

Suspended

Ceiling Tiles

Ceiling

Reinforcement

Channels

Figure 3-1

Detail showing normal

installation - Ceiling Reinforcement

Channel between T-Grid System

Ceiling Channel

Ceiling Extension

24" Ceiling Reinforcement Channel

Factory-Cut Slot

Lay-In Ceiling Tile

T-Grid

Figure 3-1

Detail showing normal

installation - Ceiling Reinforcement

Channel directly above T-Grid channel

Ceiling Channel

Ceiling Extension

24" Ceiling Reinforcement Channel

Factory-Cut Slot

Lay-In Ceiling Tile

T-Grid

Figure 3-1

Detail showing optional installation

- Ceiling Reinforcement Channel with Field-Cut

slot and additional T-Grid channel

Ceiling Channel

Ceiling Extension

24" Ceiling Reinforcement Channel

Factory-Cut Slot

Lay-In Ceiling Tile

T-Grid

Field-Cut Slot to engage 8" grid

12"

Содержание FISHER HAMILTON MAX/WALL

Страница 1: ......

Страница 2: ...ner Upper Facing Insert Options Glazed Steel Fabric Open Ledge Cap Only Reagent Facing Insert Lower Facing Inserts Frame Assembly Ledge Cap HPL Chemsurf Epoxy or Steel End Closure Panel Extension 7 9...

Страница 3: ...r Fillers 26 27 3 10 Service Chase 28 3 11 Door Frame 29 3 12 Ceiling Facing Inserts Steel 30 3 13 Ceiling Facing Inserts Fabric 30 3 14 Lower Facing Inserts Steel 31 3 15 Upper Facing Panels Steel or...

Страница 4: ...tructions These could include walls columns service entrances or changes in floor elevation such as slopes or steps 3 Mark the proposed layout on the floor with mask ing or a chalk line Find and mark...

Страница 5: ...so be used to move cartoned materials Flat Dolly with A Frame This dolly is used when transporting narrow panels counter tops or long cartoned stock It gives the balance needed to support these materi...

Страница 6: ...s 1 The length of straight unsupported run of wall frames should not exceed 8 feet between end supports with a maximum of three wall frames per run 2 The maximum width of a wall frame which provides s...

Страница 7: ...stability to a single run of wall frames structural table 24 or 30 wide wall frames or support leg See Figures 1 5 1 6 and 1 7 4 Shelves closed cabinets and cantilevered work surfaces may only be atta...

Страница 8: ...Table 7 When two cantilevered work surfaces are next to each other but at different heights the higher of the two work surfaces must be supported at that juncture See Figure 1 9 8 Adjustable support l...

Страница 9: ...corner supports are used to help support cantilevered work surfaces and to stabilize wall frame used at the end of a run They can only be used when the work surface is equal to or deep er than the wid...

Страница 10: ...delines Support Restrictions Cont 11 The addition of a second 24 or 30 wide wall frame to an existing end panel is permissible only when the first end panel is attached to the work surface with a fron...

Страница 11: ...rier s freight bill or delivery receipt The packing list check off sheet that accompanies all shipments will help you to identify the actual product involved in the shipment Section 2 Receiving Proced...

Страница 12: ...316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 5C 024 8 November 24 2003 CHECK SHEET FOR UNLOADING OF FURNI...

Страница 13: ...ASE UNIT 089 C1 M 125 44 1 BU1562810049 x136r232t WOOD BASE UNIT 090 C1 M 121 52 1 BU1562810095 x944r304t WOOD BASE UNIT 091 C1 M 125 42 1 BU1562810095 x944r304t WOOD BASE UNIT 092 C1 M 121 17 1 BU156...

Страница 14: ...er delivery Failure to report concealed damage within this 15 day period will almost cer tainly result in the carrier s denying your claim 3 Confirm call in writing Although it is not mandatory for yo...

Страница 15: ...rier is required only to perform reasonable delivery Early arrivals at the job site do not have to be unloaded until the scheduled date unless the installer is willing to accept the material Any attem...

Страница 16: ...suspended T grid system See Figure 3 1 Figure 3 1 Attaching MAX Wall to Ceiling Grid Ceiling Channel Suspended Ceiling Tiles Ceiling Reinforcement Channels Figure 3 1 Detail showing normal installati...

Страница 17: ...ten them together and anchor to the floor according to Section 3 4 Anchoring Wall Frames to the Floor MAX Wall Technical Wall System 17 Section 3 Installing Wall Frames Figure 3 2 Attaching to Ceiling...

Страница 18: ...terline of the assemblies 2 Anchor the wall frames to the floor and to each other as instructed in this manual Use riser plugs at the top of the frames in lieu of riser extensions See Figure 3 5 This...

Страница 19: ...m load ratings The lower and upper facing inserts are not attached to the MAX Wall frame when shipped from the factory See Attaching Adjoining Walls for attaching adjoin ing MAX Wall frames before sec...

Страница 20: ...d 3 for the holes on the opposite end of the MAX Wall frame The wall frame is now pinned into position Note If base molding is required add the base molding floor angles at this time See Installing Ba...

Страница 21: ...der the head of the 3 8 screw and on the outside of the riser See Figure 3 6 2 Refer to Installing Floor Clamp instructions Repeat for top of wall Note If base molding is required add base molding flo...

Страница 22: ...wrench Facing insert removal tool Procedure Refer to Figure 3 12 1 Place the wall frames side by side 2 Attach the frames at the base with 3 8 16 x 3 1 2 HHCS Gr 5 through the floor clamp and frames 3...

Страница 23: ...insert the anchor Next insert the floor angle and securely tighten the anchor bolts 2 Slide the floor angle between the floor and the floor clamp Adjust the floor angle so the vertical flange is flush...

Страница 24: ...ch Hardware Included 8 HHCS 3 8 16 x 2 1 2 Grade 5 8 Nuts 3 8 16 16 Washers Procedure Refer to Figure 3 14 1 Loosely assemble to one of the wall frame uprights using the appropriate length of 3 8 bolt...

Страница 25: ...o Figure 3 15 6 Position the filler panel so the tabs on the back side of the filler panel are over the slots in the brackets Slide the filler panel down to insert the tabs into the slots Figure 3 15...

Страница 26: ...ower bracket 3 9 Corner Filler Three and Four Way Connector Fillers Tools Required 9 16 Wrench Hardware Included Three Way 12 HHCS 3 8 16 x 2 1 2 Grade 5 12 Hex Nut 3 8 16 24 Washers Hardware Included...

Страница 27: ...the wall frames to the cor rect height Figure 3 17 Corner Filler Four Way 4 Way Corner Bracket 3 8 Washer 3 8 16 Bolt Wall Frame Figure 3 18a Corner Filler Four Way Upper Connection 4 Way Corner Brack...

Страница 28: ...wall frame 2 Fasten the end panels to the reagent top and the underside of the top rail Also fasten the end panel to the top of the rail and up through the ceiling tile 3 make the necessary cutouts i...

Страница 29: ...End Panel Bracket 8 No 10 x 5 8 PPHSMS Procedure 1 Lubricate the surfaces of the top rail end channels and the inside of the end uprights with Pariffin or Silicone spray 2 Slide the end upright onto...

Страница 30: ...etal cutting blade Hardware Included 4 8 x 1 2 PPHSMS 4 Retainer clips Procedure 1 Cut the top edge of the panel to the required height as necessary 2 To apply the reinforcing angle to the back side a...

Страница 31: ...teel Tools Required Mineral spirits ScotchBrite pad Procedure 1 Hold facing insert into position and note location of the dual lock strips that are attached to the insert 2 Apply mineral spirits to th...

Страница 32: ...3 Repeat at the opposite end of the wall frame 4 Slide the crossover cap up and into the ceiling channel Secure it at the end to the tabs on the side caps See Figure 3 24 and 3 26 Section 3 Installing...

Страница 33: ...he mating extrusion from the opposite side 8 Repeat Step 7 for the top and sides of the panel 9 Tap the extrusions tightly together using a wood block and a mallet Use a wood back up block against the...

Страница 34: ...ure 1 Fasten the vertical utility service raceway to the riser using the four 10 24 x 1 2 screws as shown 2 Cover the holes with the plug buttons provided Note Electrical data outlets and cover plates...

Страница 35: ...bled before attaching cantilever frames Wall frames should be adjusted 1 1 4 minimum off the floor 2 Determine the overall height from the floor to the table top Subtract 3 from the height and mark wi...

Страница 36: ...him between the cantilevered legs if necessary Refer to Figure 4 4 7 Attach the work surface to the table frame using top brackets and No 10 x 1 screws Top brackets are hooked onto C channels at the f...

Страница 37: ...mum off the floor 2 Determine the overall height from the floor to the work surface top Subtract 3 from the height and mark a line on the risers at that height Top hook of cantilevered leg will be ins...

Страница 38: ...ver Corner Work Surface 90o to Wall Frame cont 7 Insert corner bracket into each outside cantilevered leg by sliding the corner bracket into the C channel from front to back Figure 4 6 Attaching Corne...

Страница 39: ...rail to both outside cantilevered legs using four 10 x 5 8 PPHSMS 10 Place the work surface onto the cantilevered legs allowing a 3 4 gap between the wall frames and top Position the ends of the top s...

Страница 40: ...ed leg and secure with a 5 16 18 nut Note Washers are provided to shim between the cantilevered legs if necessary 13 Attach the top to the corner work surface frame using the top clamps and No 10 x 1...

Страница 41: ...ide vertically Note front foot levelers should be all the way in 4 Insert hook at rear base of leg into slot at bottom of wall upright 5 Move clamp at top rear of leg upward and hook into highest matc...

Страница 42: ...e side support structure Work Surface Width of Side Frame Depth to be Used 24 24 30 24 or 30 See Figure 4 10 1 Insert the hooks of the corner support into the slots in the frame See Figure 4 11 The co...

Страница 43: ...ame 5 Lift the frame and the corner support Swing the side support structure back to the place of origin and insert the hooks of the corner support into the slots in the frame Note Front leveler of th...

Страница 44: ...the 5 16 x 1 7 8 bolt See Figure 14 4 Attach lower end of support leg to cantilever table leg using a 5 16 Phillips head screw 5 Screw leveler fully into support leg tube Insert clevis pin through cha...

Страница 45: ...re supplied attach the lips using No 10 x 5 8 PPHSMS to the front and or back edge of the shelf 3 Insert the hooks on the shelf brackets into the slots in the uprights of the wall frame 4 To properly...

Страница 46: ...o 10 24 x 1 2 PPHMS 2 If shelf lips are supplied attach the lips using No 10 x 5 8 PPHSMS to the front and or back edge of the shelf 3 Insert the hooks on the shelf brackets into the slots in the rise...

Страница 47: ...shelf angle may be adjusted by pulling the spring loaded pins inward to disengage the pin from the shelf bracket Tilt the shelf to the desired angle and release the spring loaded pin Be sure the pins...

Страница 48: ...ugh the wood filler block and into the wall studs If specifications indicate a different type of hanger contact the Project Manager When a row of wall cases is indicated snap a chalk line so all the c...

Страница 49: ...exists for the roller If the drawer runs are spread to the maximum move the back rollers on the drawer body closer together Figure 4 20 Base Adjusting Tool 950M400 Section 4 Installing Supporting Furn...

Страница 50: ...ses the door 3 To make the doors plumb with the cabinet side adjust the doors to the full up or down position If the gap is very small a slight adjustment of one or both hangers may be sufficient When...

Страница 51: ...and mark a point Use a carpenter s level to draw a horizontal line at this point Repeat Step 2 to install the cleat 4 Hang cabinet on the cleats 5 Place an additional screw through the cabinet near t...

Страница 52: ...self drilling screws into the hanger rails to lock the rails in place Drive the screws all the way in to properly seat the rail Figure 4 25 Installing Wall Cabinet to Wall Frame Refer to Figure 4 26 5...

Страница 53: ...olts 1 4 20 x 3 4 carriage bolts 1 4 20 Hex nuts Bottom clips 1 4 20 x 1 PPHMS Refer to Figure 4 28 1 Remove drawers from the suspended cabinet 2 Insert the 1 4 20 x 3 4 carriage bolts into the rear b...

Страница 54: ...1 machine screw to join the two cabinets suspended side by side Use one clip on the front and one on the rear of the cabinet bottom side flanges 7 Insert the drawers into the suspended cabinet Upper...

Страница 55: ...pport channel or the C channel of the work surface frame See the exploded view Refer to Figure 4 32 4 Use the upper front brackets as shown to attach the front of the drawer frame to the front C chann...

Страница 56: ...mps to the frame assembly using the 1 4 20 nuts provided Do not tighten the clamps at this time Refer to Figure 4 34 3 Determine where the reference pencil drawer is to be located under the work surfa...

Страница 57: ...he tab up to release while removing the pullboard Refer to Figure 4 36 3 Assemble the top brackets and 1 4 20 x 5 8 machine screws to the pullboard frame Do not tighten the brackets at this time Refer...

Страница 58: ...MAX Wall Technical Wall System 58...

Страница 59: ...MAX Wall Technical Wall System 59...

Страница 60: ...Fisher Hamilton L L C 1316 18th Street P O Box 137 Two Rivers WI 54241 Tel 920 793 1121 Fax 920 794 6201 www fisherhamilton com PL 656 2 June 01 2005 Part No 56191 Printed in USA PL 656 3 0811...

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