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Installation Manual

Providing equipment and ser

vices t

o manage contr

olled-temper

ature envir

onments for

food and other t

emperatur

e-sensitive products, our Climat

e Control

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ansport and stationar

y refriger

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Thermo King®, a world leader in transpor

t temper

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ontrol syst

ems, and Hussmann®, a

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efrigeration and f

ood merchandising equipment.

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om ww

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Printed in U.S.A. on R

ecycled Paper

Trailer Edition

HK-430 and HK-430 HO

Diesel Heating Units

TK 55186-2-IM (Rev. 0, 09/11)

Содержание HK-430 HO

Страница 1: ...Installation Manual Trailer Edition HK 430 and HK 430 HO Diesel Heating Units TK 55186 2 IM Rev 0 09 11...

Страница 3: ...2 Release History Released Rev 0 09 11...

Страница 4: ...for informational purposes only Thermo King makes no representations warranties express or implied with respect to the information recommendations and descriptions contained herein Information provid...

Страница 5: ...Light Opening Dimensions Option 17 Battery Selection Guide 18 Group 31 Battery Dimensions 19 Uncrating and Installing the Unit 20 Installing the Remote HMI 22 Installing the Fuel Tank Aluminum 22 dia...

Страница 6: ...ols to the OFF position before servicing the unit WARNING Make sure all mounting bolts are tight and are of correct length for their particular application WARNING Never drill holes in the unit unless...

Страница 7: ...ries to the Thermo King unit This could result in severe damage to equipment and void the warranty CAUTION Set all unit electrical controls to the OFF position before connecting battery cables to the...

Страница 8: ...4 Tape Measure 5 Mechanics Tools 6 Lifting Device 7 Two Forged Eyebolts 1 2 13 UNC 8 Work Platform Recommended 9 Torque Wrench NOTE Equipment such as torque wrenches should be in good working conditio...

Страница 9: ...1 25 OD Screw 10 Screw 1 4 20 Screw Torx T 25 FUEL LINE KIT Hose 1 4 OD x 40 ft Hose 3 8 OD x 40 ft Eyelet fitting 1 4 Eyelet Fitting 3 8 Sleeve Fitting 1 4 Sleeve Fitting 3 8 Nut Fitting 1 4 Nut Fit...

Страница 10: ...9 BLANK PAGE...

Страница 11: ...gned and built for these applications DANGER The front wall of the trailer or container must be structurally strong enough to support the weight of the HK 430 or HK 430 HO unit WEIGHTS Thermo King HK...

Страница 12: ...11 Trailer Container Requirements...

Страница 13: ...ree from rivets or bolt heads and flat within 6 5 mm 25 in All mounting bolts must be square with the front wall and securely fastened to the trailer wall in such a manner to allow the mounting nuts b...

Страница 14: ...13 Mounting Bolt Specifications and Installation Requirements...

Страница 15: ...14 Unit Dimensions...

Страница 16: ...15 HMI Remote Mount Dimensions...

Страница 17: ...16 Status Light Dimensions Option Corner Mount Version Surface Mount Version...

Страница 18: ...17 Flush Mount Status Light Opening Dimensions Option NOTE Dimensions shown will accommodate the Surface Mount Standard Display version only...

Страница 19: ...N 203 731 Threaded Stud P N 203 730 SAE Post 925 CCA Wet Cell Thermo King ReliaMax 925N P N 203 733 Threaded Stud P N 203 732 SAE Post 1150 CCA Dry Cell AGM Thermo King EON P N 203 550 Threaded Stud P...

Страница 20: ...19 Group 31 Battery Dimensions Lug Connections Threaded Stud Connections...

Страница 21: ...unit with the gasket surface facing the trailer opening 8 Secure the collar to the rear of the unit with appropriate hardware and tighten securely 9 Unbolt and remove the lifting plates from the coll...

Страница 22: ...21 Uncrating and Installing the Unit...

Страница 23: ...sure will be damaged 3 Secure the harness to the trailer wall with the supplied clamps and self tapping screws Flush Mount Installation NOTE Installer to provide a recessed pocket in the trailer wall...

Страница 24: ...23 Installing the Remote HMI Surface Mount Installation Flush Mount Installation Recessed pocket shown installer provided...

Страница 25: ...commends the fuel tank be mounted 203 2 mm 8 00 in under the trailer as shown Otherwise the OEM or installer is responsible to ensure the fuel tank position meets or exceeds DOT or Federal Highway reg...

Страница 26: ...r other crossmember spacing refer to TK 54238 2 IM Non standard crossmember spacing of 9 15 and 16 also requires Kit 701658 90 399 Tank can be mounted on either side of trailer NOTE Location of mounti...

Страница 27: ...rdware to 42 N m 31 ft lb 3 Install each hanger assembly facing each other as shown onto the hanger brackets with 1 2 13 screws washers and locking nuts Torque the hardware to 81 to 88 N m 60 65 ft lb...

Страница 28: ...27 Installing the Fuel Tank Aluminum 22 dia 30 50 Gallon Option Open Style Bracket Orient Tank Vertically NOTE Location of mounting holes may change if other trailer options are added...

Страница 29: ...tank and mounting bracket assembly onto the trailer or container is to be supplied by the installer and must be 1 2 13 UNC rolled thread Medium Carbon Steel Grade 5 or better with Zinc Plate and Dich...

Страница 30: ...29 Installing the Fuel Tank Aluminum L Shaped 65 Gallon Option...

Страница 31: ...and locking nuts Verify the rubber strips are properly installed on the mounting straps and straps are aligned with the strap guides on the top of the tank Leave the nuts finger tight on the threads...

Страница 32: ...nstalling the Fuel Tank Aluminum L Shaped 65 Gallon Option Mounting Strap with T bolts and Rubber Pad Mounting Bracket with 711 mm 28 00 Rubber Pad Support Strap with 635 mm 25 00 Rubber Pad Strap Gui...

Страница 33: ...to be supplied by the installer and must be 1 2 13 UNC rolled thread Medium Carbon Steel Grade 5 or better with Zinc Plate and Dichromate finish All mounting hardware must be properly installed and t...

Страница 34: ...33 Installing the Fuel Tank Steel Rectangle 65 Gallon Option...

Страница 35: ...e upper and lower holes of the L brackets with the supplied 1 2 washers and locking nuts Verify the rubber pads and strips are properly positioned on the L brackets and straps to prevent any metal to...

Страница 36: ...35 Installing the Fuel Tank Steel Rectangle 65 Gallon Option...

Страница 37: ...line connectors provided in installation kit cut end of fuel line at a 45 degree angle and insert into fuel pickup tube until it is 38 1 mm 1 50 in from the bottom of the tank and tighten securely 3 R...

Страница 38: ...37 Installing the Fuel Pump and Fuel Lines FUEL FILTER LOCATED INSIDE UNIT FUEL PUMP LOCATED OUTSIDE TRAILER FOR UNDER CHASSIS FUEL TANKS...

Страница 39: ...fitting of the fuel pump Side inlet fitting on the fuel pump to the fuel tank fitting Tighten all fuel line fittings securely 5 FUEL RETURN Route fuel line from Return line fitting from the fuel filt...

Страница 40: ...39 Installing the Fuel Pump and Fuel Lines FOR NOSE MOUNTED L SHAPED and RECTANGLE SHAPED 65 GALLON FUEL TANKS FUEL FILTER LOCATED INSIDE UNIT FUEL PUMP LOCATED INSIDE HK UNIT Supply Return...

Страница 41: ...and drill the four mounting holes using a 3 16 drill Mount the status light in position with the supplied rivets 2 Route harness as shown allowing a drip loop to prevent water from migrating into the...

Страница 42: ...41 Installing the Remote Status Light Option...

Страница 43: ...ical shorting 4 Install negative battery cable on negative battery post second to minimize accidental electrical shorting 5 Close and secure unit door CAUTION Set all electrical controls to the OFF po...

Страница 44: ...43 Installing the Battery...

Страница 45: ...el tank properly installed Fuel lines properly routed and fuel fittings tightened securely Bulkhead properly designed and installed Battery secured correctly and all connections clean and tight Remote...

Страница 46: ......

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