
Manual 0-2581
11
INSTALLATION PROCEDURES
SECTION 3:
INSTALLATION
PROCEDURES
3.01 Introduction
NOTE
Depending on how the system was ordered, some
Power Supply Options may already be installed.
If option(s) have been factory installed some of the
instructions may not apply. It is recommended
that all sub-sections be read for general informa-
tion.,
This Section describes installation of the Power Supply
and connecting the Torch.
These instructions apply to the Power Supply only; in-
stallation procedures for the Torch, Options, and Acces-
sories are given in Manuals specifically provided for those
units.
The complete installation consists of:
1. Site selection
2. Unpacking
3. Connections to Power Supply
a. Input power
b. Gas
c. Work cable
d. Torch Leads
4. Grounding
5. Operator training
3.02 Site Selection
Select a clean, dry location with good ventilation and ad-
equate working space around all components.
NOTE
Review Important Safety Precautions (page 1) to
be sure that the selected location meets all safety
requirements.
The power supply is fan cooled by air flow through the
front panel to the rear panel. Air flow must not be ob-
structed. Provide at least 2 feet (0.61 m) in the rear and at
least 6 inches (0.15 m) on each side for clearance . Pro-
vide sufficient clearance in front of the unit to allow ac-
cess to the front panel controls (minimum 6 inches or 0.15
m).
CAUTION
Operation without proper air flow will inhibit
proper cooling and reduce duty cycle.
3.03 Unpacking
NOTE
Equipment that was ordered as a system is pack-
aged in one shipping carton. All options and the
Torch are factory installed.
Each component of the system is packaged and protected
with a carton and packing material to prevent damage
during shipping.
A. Power Supply
Included with each power supply is Work Cable and
Clamp; Pressure Regulator/Filter Assembly and connec-
tion hardware; Operating Manual.
B. Torch and Leads
Included with each Torch is Torch and Leads with Torch
Handle Assembly, Shield Cup, Tip, Electrode, Gas Dis-
tributor and all connectors installed; Torch Spare Parts
Kit; Operating Manual.
Machine Torches also include Metal Rack and Pinion
Mounting Assembly, and Remote Control Hand Pendant.
C. Options and Accessories
Options and Accessories are packaged separately if not
installed at the factory.
D. Unpacking Procedure
1. Unpack each item and remove all packing material.
NOTE
The Spare Parts Kit is shipped in the Torch Leads
Storage Area on the side of the Power Supply.
2. Locate the packing list(s) and use the list to identify
and account for each item.
3. Inspect each item for possible shipping damage. If
damage is evident, contact your distributor and/or
shipping company before proceeding with system in-
stallation.
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