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GENERAL INFORMATION

1-2

Manual No. 0-4678

• Wear dry gloves and clothing.  Insulate yourself

from the work piece or other parts of the welding
circuit.

• Repair or replace all worn or damaged parts.

• Extra care must be taken when the workplace is

moist or damp.

• Install and maintain equipment according to NEC

code, refer to item 9 in Subsection 1.03, Publications.

• Disconnect power source before performing any ser-

vice or repairs.

• Read and follow all the instructions in the Operat-

ing Manual.

FIRE AND EXPLOSION

Fire and explosion can be caused by hot slag, sparks, or
the plasma arc.

• Be sure there is no combustible or flammable mate-

rial in the workplace.  Any material that cannot be
removed must be protected.

• Ventilate all flammable or explosive vapors from

the workplace.

• Do not cut or weld on containers that may have held

combustibles.

• Provide a fire watch when working in an area where

fire hazards may exist.

• Hydrogen gas may be formed and trapped under

aluminum workpieces when they are cut underwa-
ter or while using a water table.  

DO NOT

 cut alu-

minum alloys underwater or on a water table un-
less the hydrogen gas can be eliminated or
dissipated.  Trapped hydrogen gas that is ignited
will cause an explosion.

NOISE

Noise can cause permanent hearing loss.  Plasma arc pro-
cesses can cause noise levels to exceed safe limits.  You
must protect your ears from loud noise to prevent per-
manent loss of hearing.

• To protect your hearing from loud noise, wear pro-

tective ear plugs and/or ear muffs. Protect others
in the workplace.

• Noise levels should be measured to be sure the deci-

bels (sound) do not exceed safe levels.

• For information on how to test for noise, see item 1

in Subsection 1.03, Publications, in this manual.

PLASMA ARC RAYS

Plasma Arc Rays can injure your eyes and burn your skin.
The plasma arc process produces very bright ultra violet
and infra red light.  These arc rays will damage your eyes
and burn your skin if you are not properly protected.

• To protect your eyes, always wear a welding hel-

met or shield.  Also always wear safety glasses with
side shields, goggles or other protective eye wear.

• Wear welding gloves and suitable clothing to pro-

tect your skin from the arc rays and sparks.

• Keep helmet and safety glasses in good condition.

Replace lenses when cracked, chipped or dirty.

• Protect others in the work area from the arc rays.

Use protective booths, screens or shields.

• Use the shade of lens as suggested in the following

per ANSI/ASC Z49.1:

Minimum Protective

Suggested

Arc Current

Shade No.

Shade No.

Less Than 300*

8

9

300 - 400*

9

12

400 - 800*

10

14

*  These values apply where the actual arc is clearly
seen.  Experience has shown that lighter filters may
be used when the arc is hidden by the workpiece.

1.03 Publications

Refer to the following standards or their latest revisions
for more information:

1. OSHA, SAFETY AND HEALTH STANDARDS, 29CFR

1910, obtainable from the Superintendent of Documents,
U.S. Government Printing Office, Washington, D.C.
20402

2. ANSI Standard Z49.1, SAFETY IN WELDING AND

CUTTING, obtainable from the American Welding So-
ciety, 550 N.W. LeJeune Rd, Miami, FL  33126

3. NIOSH, SAFETY AND HEALTH IN ARC WELDING

AND GAS WELDING AND CUTTING, obtainable from
the Superintendent of Documents, U.S. Government
Printing Office, Washington, D.C.  20402

4. ANSI Standard Z87.1, SAFE PRACTICES FOR OCCU-

PATION AND EDUCATIONAL EYE AND FACE PRO-
TECTION, obtainable from American National Stan-
dards Institute, 1430 Broadway, New York, NY  10018

5. ANSI Standard Z41.1, STANDARD FOR MEN’S

SAFETY-TOE FOOTWEAR, obtainable from the Ameri-
can National Standards Institute, 1430 Broadway, New
York, NY  10018

Содержание CUTSKILL C-35A

Страница 1: ...PLASMA CUTSKILL Operator Manual C 35A PLASMA CUTTING SYSTEM Revision No AB 01 Issue Date March 26 2007 Manual 0 4678 Operating Features...

Страница 2: ......

Страница 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

Страница 4: ......

Страница 5: ...1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Compressed Air Connection 3 1 SECTION 4 OPERATION 4 1 4 01 Front Control Panel 4 1 4 02 Preparations For Operating 4 2 SECTION 5 S...

Страница 6: ......

Страница 7: ...r head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of...

Страница 8: ...in this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes...

Страница 9: ...Fire Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis Hi...

Страница 10: ...t UL Underwriters Laboratory rating 94VO flammability testing for all printed circuit boards used CENELEC EN50199 EMC Product Standard for Arc Welding Equipment ISO IEC 60974 1 BS 638 PT10 EN 60 974 1...

Страница 11: ...ble Parts such as tips electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly oper...

Страница 12: ...GENERAL INFORMATION 1 6 Manual No 0 4678 This Page Left Blank...

Страница 13: ...System Duty Cycle ratings at Ambient Air Temperatures of 40 C 104 F 60 27Amps System Duty Cycle ratings at Ambient Air Temperatures of 40 C 104 F 100 20Amps Maximum Cutting Capacity 35A 1 2 12mm Dime...

Страница 14: ...y Power Source Model C 35A 1 Torch Set SL60 with 20 leads 6 1m 1 Accessories Consumables Air Regulator Work Cable Manual Torch Electrodes Torch Tips 1 1 1 2 3 Input Power Cable For Systems 1 1635 1 3...

Страница 15: ...al code and the recommended circuit protection and wir ing requirements as specified in Section 2 0 3 03 Compressed Air Connection An air compressor is required and should be con nected to rear panel...

Страница 16: ...Installation 3 2 Manual 0 4678 This Page Left Blank...

Страница 17: ...power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button has been pressed for continuous cutting B Buttons Torch...

Страница 18: ...ust correspond with the type of operation and with the amperage output of this Power Supply 35 amps maximum Use only genuine manufactured parts with this torch Electrode 9 8215 Start Cartridge 9 8213...

Страница 19: ...g and the torch used in the Drag mode or standoff height indicated Unit Standoff Material Thickness C 35A Drag 10GA 0 135 3mm 94 7 2367 75 7 1893 C 35A Drag 7GA 0 179 4 5mm 57 0 1425 45 6 1140 C 35A 1...

Страница 20: ...Operation 4 4 Manual 0 4678 This Page Left Blank...

Страница 21: ...ower electronics measurement and troubleshoot ing techniques 1 Basic Troubleshooting Overview This guide covers basic troubleshooting It is helpful for solving many of the common problems that can ari...

Страница 22: ...artridge Art A 03621 4 Worn or faulty torch parts a Inspect torch consumable parts Replace if nec essary 5 Thermal Switch activated a Allow the cooling fan to run for 2 minutes or longer until it will...

Страница 23: ...rn to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properly 1 Torch Switch Latch button on front panel faulty a Return to an authorized...

Страница 24: ...SERVICE 5 4 Manual 0 4678 This Page Left Blank...

Страница 25: ...Cutting Done Torch Switch On Air Flows at Torch Set Air Pressure Then Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Gre...

Страница 26: ...tch Negative Plasma Lead Torch Head White Black Orange Green PIP Switch Torch Leads To Power Supply Adapter Disconnect power and air Lay unit on its side Remove access plate Pilot Power Supply Adapter...

Страница 27: ...8 A 3 APPENDIX Appendix 3 Microchip Pin Out P2 1 2 3 4 5 6 7 8 9 10 11 12 24 22 20 18 16 14 12 10 8 6 4 2 23 21 19 17 15 13 11 9 7 5 3 1 P3 1 2 3 4 5 6 7 8 9 10 11 12 CPU Socket on Control PCB 40 Pin...

Страница 28: ...gerAssembly Replacement Kit 9 7034 3 1 Handle Screw Kit 5 each 6 32 x 1 2 cap screw and wrench 9 8062 4 1 Torch Head Assembly Replacement Kit includes items No 5 6 9 8219 5 1 Large O Ring 8 3487 6 1 S...

Страница 29: ...Manual 0 4678 A 5 APPENDIX 5 6 3 4 2 7 7 A 07060 1 8...

Страница 30: ...3 IGBT IGBT CN4 No 40276003 DIODE Pressure Sensor Solenoid V V AC230 Control Board INPUT AC230V 1 PH TB2 Filter Board Black White To Ground Connection B B W BR W B 230 VAC 230 VAC W W N C Red BL DC 32...

Страница 31: ...VC_2 Pilot Relay R4 R3 R2 C T 1 R5 2005 01 12 POWWEL ELECTRONIC IND CO LTD Air Plasma 35A Main Transformer 218 VAC Piloting Current Cutting Current W Twisted LD2 Enable 5 12VDC BR P B W W CN11 N C Y Y...

Страница 32: ...Pressure Sensor Solenoid V V AC230 Control Board INPUT AC230V 1 PH TB2 Filter Board Bk W To Ground Connection Bk Bk 230 VAC W W N C R Bk DC 325 TW TW TW TW B W G R B W G R N C W W LD1 SOL BL BL R BK R...

Страница 33: ...U_1 VC_2 Pilot Relay R4 R3 R2 C T 1 R5 2005 01 12 Main Transformer 218 VAC Piloting Current Cutting Current W Twisted LD2 Enable 5 12VDC BR P B W W CN11 N C Y Y W W O C V 325 Pilot 130 Cutting 110 Jum...

Страница 34: ...APPENDIX A 10 Manual 0 4678 This Page Left Blank...

Страница 35: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Страница 36: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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