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APPENDIX

A-8

Manual 0-4678

Appendix 6: System Schematic Rev AB

C1 C2

CN1

CN2

TB1

CN1

CN6

G4 E3

POWER

CN8

NFB

CN7

CN5

MAIN

E1 G2

TEMP
ERROR

No.40271003

IGBT

CN4

No.40276003

DIODE

Pressure
Sensor

Solenoid V/V

AC230

Control Board

INPUT
AC230V
1 PH

TB2

Filter Board

To Ground
Connection

230 VAC

N/C

DC
325

TW TW TW TW
B W G R B W G R

N/C

LD1
SOL

N/C

PS
Closes At
30 PSI

+25VDC

LD3
CO

+12VDC

Red

230 VAC

1 2 3

Art # A-07023

NOTE:
Do Not attempt to adjust the POTs!

CN4

CN3

230 VAC

FAN

580

AC18

AC12

Содержание CUTSKILL C-35A

Страница 1: ...PLASMA CUTSKILL Operator Manual C 35A PLASMA CUTTING SYSTEM Revision No AB 01 Issue Date March 26 2007 Manual 0 4678 Operating Features...

Страница 2: ......

Страница 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

Страница 4: ......

Страница 5: ...1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Compressed Air Connection 3 1 SECTION 4 OPERATION 4 1 4 01 Front Control Panel 4 1 4 02 Preparations For Operating 4 2 SECTION 5 S...

Страница 6: ......

Страница 7: ...r head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of...

Страница 8: ...in this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes...

Страница 9: ...Fire Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis Hi...

Страница 10: ...t UL Underwriters Laboratory rating 94VO flammability testing for all printed circuit boards used CENELEC EN50199 EMC Product Standard for Arc Welding Equipment ISO IEC 60974 1 BS 638 PT10 EN 60 974 1...

Страница 11: ...ble Parts such as tips electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly oper...

Страница 12: ...GENERAL INFORMATION 1 6 Manual No 0 4678 This Page Left Blank...

Страница 13: ...System Duty Cycle ratings at Ambient Air Temperatures of 40 C 104 F 60 27Amps System Duty Cycle ratings at Ambient Air Temperatures of 40 C 104 F 100 20Amps Maximum Cutting Capacity 35A 1 2 12mm Dime...

Страница 14: ...y Power Source Model C 35A 1 Torch Set SL60 with 20 leads 6 1m 1 Accessories Consumables Air Regulator Work Cable Manual Torch Electrodes Torch Tips 1 1 1 2 3 Input Power Cable For Systems 1 1635 1 3...

Страница 15: ...al code and the recommended circuit protection and wir ing requirements as specified in Section 2 0 3 03 Compressed Air Connection An air compressor is required and should be con nected to rear panel...

Страница 16: ...Installation 3 2 Manual 0 4678 This Page Left Blank...

Страница 17: ...power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button has been pressed for continuous cutting B Buttons Torch...

Страница 18: ...ust correspond with the type of operation and with the amperage output of this Power Supply 35 amps maximum Use only genuine manufactured parts with this torch Electrode 9 8215 Start Cartridge 9 8213...

Страница 19: ...g and the torch used in the Drag mode or standoff height indicated Unit Standoff Material Thickness C 35A Drag 10GA 0 135 3mm 94 7 2367 75 7 1893 C 35A Drag 7GA 0 179 4 5mm 57 0 1425 45 6 1140 C 35A 1...

Страница 20: ...Operation 4 4 Manual 0 4678 This Page Left Blank...

Страница 21: ...ower electronics measurement and troubleshoot ing techniques 1 Basic Troubleshooting Overview This guide covers basic troubleshooting It is helpful for solving many of the common problems that can ari...

Страница 22: ...artridge Art A 03621 4 Worn or faulty torch parts a Inspect torch consumable parts Replace if nec essary 5 Thermal Switch activated a Allow the cooling fan to run for 2 minutes or longer until it will...

Страница 23: ...rn to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properly 1 Torch Switch Latch button on front panel faulty a Return to an authorized...

Страница 24: ...SERVICE 5 4 Manual 0 4678 This Page Left Blank...

Страница 25: ...Cutting Done Torch Switch On Air Flows at Torch Set Air Pressure Then Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Gre...

Страница 26: ...tch Negative Plasma Lead Torch Head White Black Orange Green PIP Switch Torch Leads To Power Supply Adapter Disconnect power and air Lay unit on its side Remove access plate Pilot Power Supply Adapter...

Страница 27: ...8 A 3 APPENDIX Appendix 3 Microchip Pin Out P2 1 2 3 4 5 6 7 8 9 10 11 12 24 22 20 18 16 14 12 10 8 6 4 2 23 21 19 17 15 13 11 9 7 5 3 1 P3 1 2 3 4 5 6 7 8 9 10 11 12 CPU Socket on Control PCB 40 Pin...

Страница 28: ...gerAssembly Replacement Kit 9 7034 3 1 Handle Screw Kit 5 each 6 32 x 1 2 cap screw and wrench 9 8062 4 1 Torch Head Assembly Replacement Kit includes items No 5 6 9 8219 5 1 Large O Ring 8 3487 6 1 S...

Страница 29: ...Manual 0 4678 A 5 APPENDIX 5 6 3 4 2 7 7 A 07060 1 8...

Страница 30: ...3 IGBT IGBT CN4 No 40276003 DIODE Pressure Sensor Solenoid V V AC230 Control Board INPUT AC230V 1 PH TB2 Filter Board Black White To Ground Connection B B W BR W B 230 VAC 230 VAC W W N C Red BL DC 32...

Страница 31: ...VC_2 Pilot Relay R4 R3 R2 C T 1 R5 2005 01 12 POWWEL ELECTRONIC IND CO LTD Air Plasma 35A Main Transformer 218 VAC Piloting Current Cutting Current W Twisted LD2 Enable 5 12VDC BR P B W W CN11 N C Y Y...

Страница 32: ...Pressure Sensor Solenoid V V AC230 Control Board INPUT AC230V 1 PH TB2 Filter Board Bk W To Ground Connection Bk Bk 230 VAC W W N C R Bk DC 325 TW TW TW TW B W G R B W G R N C W W LD1 SOL BL BL R BK R...

Страница 33: ...U_1 VC_2 Pilot Relay R4 R3 R2 C T 1 R5 2005 01 12 Main Transformer 218 VAC Piloting Current Cutting Current W Twisted LD2 Enable 5 12VDC BR P B W W CN11 N C Y Y W W O C V 325 Pilot 130 Cutting 110 Jum...

Страница 34: ...APPENDIX A 10 Manual 0 4678 This Page Left Blank...

Страница 35: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Страница 36: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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