10.02 Inconsistent wire feed
Wire feeding problems can be reduced by checking the following points:
1
Wire spool brake is too tight
Feed roller driven by motor in the cabinet
will slip.
2
Wire spool brake is too loose
Wire spool can unwind and tangle.
3
Worn or incorrect feed roller size
Use 'U' groove drive feed roller matched
to the aluminium wire size you are
welding.
Use 'V' groove drive feed roller matched
to the steel wire size you are welding.
Use ‘knurled V’ groove drive feed roller
matched to the flux cored wire size you
are welding.
4
Mis-alignment of inlet/outlet guides Wire will rub against the mis-aligned
guides and reduces wire feedability.
5
Liner blocked with swarf
Swarf is produced by the wire passing
through the feed roller, if excessive
pressure is applied to the pressure roller
adjuster.
Swarf can also be produced by the wire
passing through an incorrect feed roller
groove shape or size.
Swarf is fed into the liner where it
accumulates thus reducing wire
feedability
6
Incorrect or worn contact tip
The contact tip transfers the weld current
to the electrode wire. If the hole in the
contact tip is to large then arcing may
occur inside the contact tip resulting in
the electrode wire jamming in the contact
tip
When using soft electrode wire such as
aluminium it may become jammed in the
contact tip due to expansion of the wire
when heated. A contact tip designed for
soft electrode wires should be used.
7
Poor work lead contact to work
piece
If the work lead has a poor electrical
contact to the work piece then the
connection point will heat up and result in
a reduction of power at the arc.
8
Bent
or Mis-Shaped
liner
This will cause friction between the wire
and the liner thus reducing wire
feedability
43
Содержание C/W VFE 4C HS III
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Страница 54: ...SECTION 11 SPARE PARTS 11 01 Parts Description Fabricator 250C 320C Figure 26 48...
Страница 57: ...11 02 Parts Description Fabricator 320S 400S Figure 27 51...
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Страница 68: ...SECTION 12 MACHINE SCHEMATICS 12 01 Power Source Schematic Fabricator 250C III 320C III Figure 32 62...
Страница 69: ...12 02 Power Source Schematic Fabricator 320S III 400S III Figure 33 63...
Страница 70: ...12 03 Power Source Schematic Fabricator 500S III Figure 34 64...
Страница 71: ...12 04 Wire Feed Unit Schematic VFE 4C III VFE 4C HS III WFU Figure 35 65...
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