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200TS
11
ADVANCED TROUBLESHOOTING
11 – 7
b) Verify the connection between PCB5 (WK-
5448) and PCB4 (WK-5460).
Verify that there is no omission of a loosening
screws and connected harness between the
PCB4 and PCB5.
Replace PCB4 and PCB5 if necessary.
Refer to the page 12-11, 12.
3.5 “High Frequency Output Fail-
ure” (Unit does not generate
High Frequency.)
Cause
Occurs when the HF. unit (HF UNIT1) is defective
or blown.
Verification/Remedy
CAUTION
Read and understand this entire section before
proceeding. Extreme personal harm and test
equipment damage will occur if the procedures are
not performed accurately. The unit will generate a
High Voltage component that can cause extreme
personal harm and test equipment damage.Capac-
itors installed inside the Welding Power Source are
electrically charged for a while after the Mains ON/
OFF switch or distribution panel switch has been
turned off. Before inspecting the inside of the Weld-
ing Power Source, leave it for about 5 min. after
switching off power for discharging the capacitors,
and then remove the top and side panels.
a) Verify the connection between High Frequency
(HF UNIT1) and Coupling Coil (C.C.).
Verify the connection between the HF UNIT1
and C.C.; Verify that the quick-disconnect ter-
minals are inserted onto the terminals of HF
UNIT1 (TB5- TB6) correctly and completely.
Verify there are no short circuits, burnt or bro-
ken wires at C.C.
Replace C.C. Refer to the page 12-15.
b) Verify the connection between High Frequency
(HF UNIT1) and the current limiting resistors
(R3 and R4).
Verify the connection between HF UNIT1 and
the R3 (R4) Verify that the quick-disconnect
terminals are inserted onto the terminals of
HF UNIT1 (TB3-TB4) correctly and com-
pletely.
Verify there are no short circuits, burnt or bro-
ken wires between the HF UNIT1 and the R3
(R4).
c) Verify the connection between the terminals
between AC1-AC2 (TB1-TB2).
Verify the connection between AC1-AC2, Ver-
ify that the quick-disconnect terminals are
inserted onto the terminals of HF UNIT1 cor-
rectly and completely.
Verify there are no short circuits, burnt or bro-
ken wires between AC1 and AC2.
d) Verify and replace the Gap (GAP) of the High
Frequency Unit (HF UNIT1).
Verify that the GAP is connected to HF
UNIT1 correctly and completely.
Verify there is no dust or foreign debris
between the space of the GAP.
If there are any abnormalities observed with
the GAP, replace the GAP.
The gap is set to 1.0mm.
In the case of a gap 1.0mm or more, high
frequency voltage and a period increase.
In the case of a gap 1.0mm or less, high fre-
quency voltage and a period decrease.
Содержание ARCMASTER 200 TS
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