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2.2.3 Clearances allow for external primary heat transfer kit 

 

The boiler should be positioned so that at least the minimum 
operational and servicing clearances are provided, see diagram 
2.2.3 additional clearances may be required around the boiler for 
installation. A clearance of 600mm is required at the front of the 
boiler for maintenance and installation.

 

 

2.3.1 General notes 

 

The boiler is intended for use in a sealed system only. 

 

2.3.2 Safety valve  

 

The safety relief valve is an integral part of the boiler. It cannot 
be adjusted but has a manual test device. 

 

2.3.3 Pressure & Temperature Gauge 

 

A pressure and temperature gauge is incorporated into the boiler to indicate the system pressure and 
temperature. The gauge has a cold fill set pointer. 

 

2.3.4 Pump 

 

The circulation pump is integral with the boiler. 

 

2.3.5 Expansion vessel 

 

The 210L and 250L units are supplied with a 

25 litre

 expansion vessel and  

the 330L is supplied with a 

35 litre

 Expansion vessel. If the water content of the 

heating system exceeds the maximum quoted in 

table 1

[Data]

 an additional  

expansion vessel should be connected into the system as close as possible  
to the central heating return connection of the boiler. 

Ref. Di

agram 2.3.5

 

 

The charge pressure shall not be less than the static head at the point of  
connection, which is the height of the top point of the system above the 
expansion vessel. 

 

2.3.6 By- pass 

 

An automatic by- pass valve should be incorporated in the system for maximum system 
efficiency. 

(A By-Pass MUST be fitted to the system by the installer).

  

 

2.3.7 Filling sealed systems 

 

The boiler has a filling loop incorporated within it, and pressure gauge to register the fill pressure. 

 

There must be no permanent connection to the mains water supply; even though a non return valve is 
supplied. 

Disconnect filling loop and seal both valves with suitable caps. 

 

2.3.8 Corrosion inhibitor 

 

The maintenance of sufficient concentration of corrosion inhibitor in your Thermaflow system is vital to 
prevent corrosion. We would recommend sentinel X100, or equivalent. Dose appropriately according to 
the size of the Thermaflow boiler and central heating system volume combined.  

  

14

Thermaflow ®

Expansion 
Vessel 

Diagram 2.3.5

front 

700mm 

750mm 

Diagram 2.2.3

 - Clearances 

Thermaflow 

Unit 

600mm 

Содержание TH12-210U MRK 2

Страница 1: ...est standards so we are pleased to offer our customers a comprehensive first year guarantee and a second year parts guarantee In the instruction envelope is to be found your guarantee registration car...

Страница 2: ...Position 12 2 2 2 Boilers in a compartment 13 2 2 3 Clearances allow for external primary heat transfer kit 14 2 3 1 General notes 14 2 3 2 Safety valve 14 2 3 3 Pressure Temperature Gauge 14 2 3 4 Pu...

Страница 3: ...1 3 2 4 Checking the hot water blending valve 31 3 2 5 Checking the concentration of corrosion inhibitor 32 3 2 6 Preventing pump seizure in summer 32 3 2 7Checking correct operation of electrical com...

Страница 4: ...320KG 405KG WARNING BEFORE OBTAINING ACCESS TO TERMINALS ALL SUPPLY CIRCUITS MUST BE DISCONNECTED The TH9 has 3 and the TH12 has 4 heating elements fitted Size 16 in length and are manufactured from...

Страница 5: ...e man lift DO NOT LIFT THE APPLIANCE BY ATTACHED PIPE WORK OR COMPONENTS In certain situations it may be required to use a mechanical handling aid Take care to avoid trip hazards slippery or wet surfa...

Страница 6: ...laced if required or any of the other components 0 6 Water Connections There are six water connections to be made when installing the Thermaflow They are as follows 1 Flow and return connections to th...

Страница 7: ...purposes The combination boiler is able to provide room heating as part of an under floor or central heating system and domestic hot water direct from the cold water supply without the need for second...

Страница 8: ...to do so Note if the pressure gauge indicates a loss of pressure that is less than 60 KPA 0 9 bar YOU MUST CONTACT YOUR INSTALLER unless you have been instructed by your installer on how to re pressur...

Страница 9: ...ending valve and heat exchanger 8b 22mm bend CH Flow 8c 22mm bend CH Flow 9 Primary Expansion vessel 10a Tee for external primary transfer kit 10b Tee for cold water circuit 10c Tee for cold water cir...

Страница 10: ...ntent Primary 216 248 328 Water Content Domestic Secondary 2 Litres 0 44 Gallons Primary Expansion Vessel 25 Litres 5 5 Gallons 35 Litres 7 7 Gallons Secondary Expansion Vessel 0 5 Litres 0 11 Gallons...

Страница 11: ...front case of the boiler 2 1 4 ELECTRICAL SUPPLY Power supply and wiring The power supply to the premises must meet the minimum requirements of the unit being installed with special attention given t...

Страница 12: ...MCB should be readily accessible and installed at the origin of the supply to the boiler It should be identified as to its use Means of disconnection should be readily accessible and adjacent to the a...

Страница 13: ...al requirements for cupboards or compartment design are given in the current issue of BS6798 The doorway opening should be of sufficient size to allow for easy removal of the boiler Where the boiler i...

Страница 14: ...ing system exceeds the maximum quoted in table 1 Data an additional expansion vessel should be connected into the system as close as possible to the central heating return connection of the boiler Ref...

Страница 15: ...essure will be determined by the volume and pressure of the incoming cold water supply 2 4 4 Hard water areas In areas where the water is Hard more than 200 mg litre it is recommended that a proprieta...

Страница 16: ...om side of the safety relief valve This must be extended from the safety relief valve with not less than 15mm O D metal pipe to discharge in a visible position outside the building facing downwards pr...

Страница 17: ...al heating then a separate 3 amp supply is not required for the controls as the controls are supplied via the 6 amp MCB in the control box marked No 17 on the boiler schematic on page 9 of this instru...

Страница 18: ...UT OUT MANUAL RESET 3 RD STAGE HIGH LIMIT CUT OUT MANUAL RESET TAMPER PROOF CONTROL THERMOSTAT SET TO 25 C REMOVE LINKS AND FIT OFF PEAK CONTROL IF E10 OR EXTERNAL PRIMARY HEAT SOURCES ARE BEING LINKE...

Страница 19: ...the Thermaflow boiler Connections onto main wiring terminal on boiler The Off Peak Control allows you to time the boiler to charge during the reduced rate periods on wet electric central heating tari...

Страница 20: ...er Solar Pump T14 Common L T9 CHP 2 1 C 1 C 2 11 12 14 A2 0 90 C Control Thermostat on Thermaflow Boiler Solid Fuel Relay on Thermaflow Boiler 0 50 C Control Thermostat at Solid Fuel Boiler Wiring Cir...

Страница 21: ...All Connections are 240 VAC 0 90 C Control Thermostat on Thermaflow Boiler 0 50 C Control Thermostat at Solid Fuel Boiler Solar Controller 2 11 T14 Common L Solar Pump 2 C 1 C 1 A2 11 12 12 14 A2 14 P...

Страница 22: ...linking a solid fuel appliance to the Thermaflow boiler 0 50 C Control Thermostat fitted to flow pipe at solid fuel or wood burning appliance 1 T2 Pump at Solid Fuel Boiler 0 50 C ControlThermostat fi...

Страница 23: ...isable to fit the off peak control when using a wet electric tariff other than Domestic Economy 2000 IMPORTANT If the boiler is connected to Scottish Power Domestic Economy 2000 tariff it requires a p...

Страница 24: ...d yellow earth sleeve Make the earth cable of a greater length so that if the cable is strained the earth would be the last to become disconnected CAUTION IT IS ESSENTIAL TO MAKE SURE THE POLARITY IS...

Страница 25: ...the boiler is operating correctly IMPORTANT MAKE SURE THE BOILER AND SYSTEM IS COMPLETELY FULL OF WATER AND ALL AIR IS ELIMINATED BEFORE TURNING ON ANY OF THE POWER SUPPLIES TO THE BOILER Take care no...

Страница 26: ...omatic air eliminator There should be no further need to re pressurise the system after this period If the system requires continuous re pressurisation there may be a leak in the installation 2 7 6 Co...

Страница 27: ...INUITY POLARITY SHORT CIRCUIT AND RESISTANCE TO EARTH CHECKS MUST BE REPEATED USING A SUITABLE MULTI METER Type of fault Check No domestic hot water or central heating 230 240V Supply 24HR 230 240V Su...

Страница 28: ...1 5 Bar No Yes Increase Pressure Is there continuity through 2nd stage and 3rd stage master high limit manual re set safety thermostats No Yes Re set or replace thermostat Is there continuity through...

Страница 29: ...alling for heat No Adjust the setting Is temperature above setting on aqua stat Should be set to 25o C No Re check when temperature increases Check thermostat and lock shield Valves on radiators are o...

Страница 30: ...ture setting of 25 C Is domestic pump operating correctly Are the pump valves in the open position No Yes Open the pump valves If they are open replace the pump Is there circulation through the primar...

Страница 31: ...of the boiler Its function is to take up expansion in the hot water pipe work and so protect the blender from damage The pressure can be accurately checked with the pressure relieved on the other side...

Страница 32: ...to free the pump 3 2 7Checking correct operation of electrical components WARNING BEFORE OBTAINING ACCESS TO TERMINALS ALL SUPPLY CIRCUITS MUST BE DISCONNECTED 3 2 8 Low pressure switch To check corr...

Страница 33: ...il in an over heat condition the fault must be rectified before the appliance is turned back on for use If a failure has occurred contact Thermaflow Ltd for spares and advice 3 2 12 Checking the heati...

Страница 34: ...Panels 2 Solar Pump Station 3 Solar Expansion Vessel 4 Discharge Tank 5 External Primary Transfer Kit 6 Thermaflow Electric Combi 7 Hot and Cold Demand 8 Space Heating 9 Primary Expansion Vessel F C B...

Страница 35: ...FLOW 35 L N E Supply Manual Reset H L Thermostats Automatic Air Eliminators at high points on pipe work Pump FE Tank Solid Fuel Stove Gravity Radiator Thermaflow external primary heat transfer Pump se...

Страница 36: ...4 1 3 EXTERNAL PRIMARY HEAT TRANSFER EQUIPMENT External Primary Heat Transfer Equipment Flow connection on Thermaflow boiler 36 Flow from Solar from Solar Flow from Return Wood Burner Wood Burner The...

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