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©2013 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

MNL-ASTPS14000 9

Big Dipper

®

 AST System

Plumbing Installation

Big Dipper

®

 AST System Plumbing Installation

Locating The AST Unit

To  minimize  grease  build-up  in  piping,  a  Big 

Dipper  system  should  be  located  as  close  as 

possible  to  the  fixture  it  is  serving.    The  sys-

tem should be visible and easily accessible for 

maintenance  and  inspection.    The  unit  must 

be  in  a  level  position.    Be  sure  to  check  the 

Specification  Sheet  for  your  model  for  the 

exact  clearances  needed  for  installation.    If 

the  system  is  located  directly  on  the  floor,  the 

bottom  should  be  sealed  to  the  floor  with  an 

approved silicone type sealant.  Make sure the 

height  above  the  Solids  Strainer  access  cover 

is enough to remove the strainer assembly.

Eductor Pump

The facility must provide a minimum 50 PSI (3.45 

Bar)  water  supply  to  the  Eductor  pump  on  the 

AST  system.   Thermaco,  Inc.  provides  a  0.75” 

(19mm)  Garden  Hose  Style  Connector  to  con-

nect to this water supply.  The eductor pump on 

the W-250-AST is designed to handle incidental 

food solids of less than 1” (25 mm) in diameter.  

Non-food  products  including  plastic  and  metal 

parts cannot be removed by the Eductor.  The 

W-250-AST  requires  at  least  5  GPM  (0.32  l/s) 

flow  for  proper  operation.The  Eductor  pump 

includes a water hammer arrestor.  

Inlet/Outlet Piping

The  inlet  and  outlet  piping  connections  require 

no-hub type connectors.  Keep outlet piping as 

straight as possible.  Assure that outlet pipe has 

at least a slope of 1/4” per foot (2 cm per meter).  

Use only “sweep” connections.  Don’t reduce the 

pipe sizing on the outlet piping.  Don’t install “P” 

trap on outlet connection of system.  (Note: The 

system already has a internal gas trap)

Flow Controls

Big Dipper systems are equipped with an inter-

nal flow regulator located inside the inlet end of 

the  system.    Verify  its  location  and  placement 

prior to connecting the inlet piping. If your code 

requires  a  vertical  type  flow  regulator,  an  ap-

proved  control  with  a  flow  rating  matching  the 

system’s flow rate should be used.  Note: When 

a Big Dipper is servicing multiple fixtures, some 

codes  require  separate  flow  controls  for  each 

fixture.  See following page for suggested high 

head height flow regulation installation.

Fill Unit With Water Before Applying Power

Big Dipper systems equipped with an electric 

heating element MUST  be  filled  with  water 

before  energizing  the  power  to  the  system

Failure to do so will result in the destruction of the 

electric heating element.  These elements will NOT 

be replaced under Thermaco’s Warranty.

Venting The Outlet

An outlet vent or approved air admittance valve 

of at least 1/2 the diameter of the system’s outlet 

connection must be present within two (2) feet of 

the Big Dipper outlet to prevent possible siphoning 

problems.  Failure to provide a vent for the system 

voids Thermaco’s Warranty.

Do Not Use With Food Grinders, Potato

Peelers or Waste Disposal Units

If the system is connected to a Food Disposal or 

Garbage  Grinder,  Thermaco’s  Warranty  will  be 

void.

Note: Drawing for reference only.  Equip-

ment  must  be  installed  in  compliance 

with all applicable laws, regulations and 

codes, including plumbing codes.  Instal-

lation should be performed by a qualified 

plumber. 

Содержание Big Dipper W-250-AST

Страница 1: ...00 633 4204 V 336 629 4651 F 336 626 5739 E mail info thermaco com Online www big dipper com Installation Operation Instructions For the Big Dipper W 250 AST Automatic Solids Transfer AST Series Unit...

Страница 2: ...Phone 336 629 4651 MNL ASTPS14000 2 Table of Contents Table of Contents AST System Overview 3 AST System Maintenance 5 AST Timer Operation 6 AST System Troubleshooting 7 How To Reverse AST System Ope...

Страница 3: ...self cleaning operation activating the skimming wheel at a user set time Only the cleaned water exits the unit and flows into the facility drain lines Incidental food solids less than 1 25 mm in diame...

Страница 4: ...mer on the unit is no longer operating and should be replaced If pressing the button does nothing then there may be a problem with the motor assembly Please contact Thermaco or your local service agen...

Страница 5: ...cumulated solids Be sure to spray down both the inside and outside surfaces of the strainer assembly E Check the thickness of the grease layer at the top of the unit If there is more than a 1 2 12 mm...

Страница 6: ...allation is complete the Big Dipper unit needs to be set for the proper automatic self cleaning operation for the facility The Big Dipper W 250 AST model is equipped with one 1 24 Hour 96 Event time c...

Страница 7: ...5 minutes per day There is a Power Indicator Light under the Timer which indicates that Power is reaching the unit If this light is not Red power is not reaching the unit 2 Remove the lid and clean aw...

Страница 8: ...er AST System Unit Operation ALWAYS UNPLUG UNIT BEFORE REMOVING LID SYSTEM WILL NOT OPERATE UNLESS CENTER MODULE IS IN PLACE 1 Unlatch the Unit lid Pull the side wings outward 2 Lift the center module...

Страница 9: ...sible Assure that outlet pipe has at least a slope of 1 4 per foot 2 cm per meter Use only sweep connections Don t reduce the pipe sizing on the outlet piping Don t install P trap on outlet connection...

Страница 10: ...ad height is greater than 6 feet 1 95 m NOTE Drawing for reference only Equipment must be installed in compliance with all applicable laws regu lations and codes including plumbing codes Installation...

Страница 11: ...lectrical circuit controlled by a ground fault circuit breaker There is a Power Indicator Light that will glow Red if power is being fed to the unit If this light is off power is not reaching the unit...

Страница 12: ...ULLY INSULATED FEMALE CONNECTOR BLACK RED RED INTERCHANGE FULLY INSULATED QUICK CONNECTORS TO CHANGE HEATER OPERATING MODE RED WIRE TO THERMOSTAT GIVES SIMULTANEOUS HEATER MOTOR OPERATION BLACK WIRE T...

Страница 13: ...Thermaco Inc 646 Greensboro St Asheboro N C 27204 2548 Phone 336 629 4651 MNL ASTPS14000 13 Big Dipper AST System Electrical Components Safety Switch Part MSS 7 Motor Part M 58 Heater Part H 8 Thermo...

Страница 14: ...vers In Place Big Dipper AST Lid Components With Wheel Cover Removed Note W 250 AST system requires one 1 Hinged Skimming Wheel Cover Motor Electrical Cover Timer Cover Grease Collector Strainer Baske...

Страница 15: ...h Part MJS 1 Energy Saver Heater Switch Part ESHS 1 Big Dipper AST System Component Identification Big Dipper AST System Component Identification Timer Cover Part MTC 1 Wheel Cover Part MSC 1 Wheel Wi...

Страница 16: ...Units THERMOSTAT 1 per unit PART TSTAT 4 INTERNAL FLOW CONTROL PART MFC 25 FOR W 250 AST LID GASKET PART RG 7 WIPER BLADES PART PB 3 W 250 AST requires two 2 WHEEL WIPER ASSEMBLY PART WWA 4 WHEEL DRI...

Страница 17: ...s Thermaco shall not be respon sible for damage to products resulting from vault flooding sewer line back up pumping or lift station failure ambient water flow or other sources of water damage This wa...

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