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©2013 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

MNL-ASTPS14000 6

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AM

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PM

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TO SET TIMER:  

1. Push on/off tabs on the outer ring 

of timer inward into dial at desired 

“ON” times.  1 Tab = 15 minutes.  

Minimum of one (1) tab (15 min-

utes) not to exceed 2 hours in a 

complete run cycle.

2.Turn dial CLOCKWISE     

one or more complete revolutions 

until  the  present  time  is  aligned 

with the time-of-day indicator 

point.

3. Fill the unit with water by turning 

on the sink water taps, then plug 

the Big Dipper unit into grounded 

electrical outlet.

4. Tabs pushed IN = ON

    Tabs pushed OUT = OFF

Big Dipper

®

 AST System Suggested Settings/Timer Operation

Time-of-day 

indicator point

Tabs punched in

indicate “ON”setting

Tabs NOT 

punched 

in indicate 

“OFF”setting

Big Dipper

®

 AST System

Suggested Settings/Timer Operation

NOTE:  IN CASE OF POWER FAILURE, RESET TIMER.  (See Step 2 above).

After the plumbing installation is complete, the Big Dipper unit needs to be set for the proper 

automatic self-cleaning operation for the facility.  The Big Dipper W-250-AST model is equipped 

with one (1) 24 Hour/96 Event time controller.  The time controller is located under the lid of the 

motor housing mounted on top of the Big Dipper lid (See Pages labeled “Electrical Connection 

Detail” sketches of this location).

Depending upon the amount of accumulated grease and oils, the system may need to be reset 

to operate more or less time to skim all separated grease and oils.  This can be determined by 

removing the top cover and observing the depth of the separated grease layer shortly after a 

cleaning cycle is completed.  This layer should not be more than 1/2” (12 mm) thick.  If this layer is 

consistently thicker, increase the operating times of the Big Dipper AST System by 30 minutes for 

each additional 1” (25 mm) of grease not to exceed 2 hours in a complete run cycle.  If required, 

additional run cycles can be added throughout the day.  Consequently, if there is any quantity of 

water in the grease collector, then the Big Dipper is operating too long.  Decrease the amount of 

operating time by one tab (15 min.) at a time until no water is collected in the container.

Dial rotates

Clockwise

Содержание Big Dipper W-250-AST

Страница 1: ...00 633 4204 V 336 629 4651 F 336 626 5739 E mail info thermaco com Online www big dipper com Installation Operation Instructions For the Big Dipper W 250 AST Automatic Solids Transfer AST Series Unit...

Страница 2: ...Phone 336 629 4651 MNL ASTPS14000 2 Table of Contents Table of Contents AST System Overview 3 AST System Maintenance 5 AST Timer Operation 6 AST System Troubleshooting 7 How To Reverse AST System Ope...

Страница 3: ...self cleaning operation activating the skimming wheel at a user set time Only the cleaned water exits the unit and flows into the facility drain lines Incidental food solids less than 1 25 mm in diame...

Страница 4: ...mer on the unit is no longer operating and should be replaced If pressing the button does nothing then there may be a problem with the motor assembly Please contact Thermaco or your local service agen...

Страница 5: ...cumulated solids Be sure to spray down both the inside and outside surfaces of the strainer assembly E Check the thickness of the grease layer at the top of the unit If there is more than a 1 2 12 mm...

Страница 6: ...allation is complete the Big Dipper unit needs to be set for the proper automatic self cleaning operation for the facility The Big Dipper W 250 AST model is equipped with one 1 24 Hour 96 Event time c...

Страница 7: ...5 minutes per day There is a Power Indicator Light under the Timer which indicates that Power is reaching the unit If this light is not Red power is not reaching the unit 2 Remove the lid and clean aw...

Страница 8: ...er AST System Unit Operation ALWAYS UNPLUG UNIT BEFORE REMOVING LID SYSTEM WILL NOT OPERATE UNLESS CENTER MODULE IS IN PLACE 1 Unlatch the Unit lid Pull the side wings outward 2 Lift the center module...

Страница 9: ...sible Assure that outlet pipe has at least a slope of 1 4 per foot 2 cm per meter Use only sweep connections Don t reduce the pipe sizing on the outlet piping Don t install P trap on outlet connection...

Страница 10: ...ad height is greater than 6 feet 1 95 m NOTE Drawing for reference only Equipment must be installed in compliance with all applicable laws regu lations and codes including plumbing codes Installation...

Страница 11: ...lectrical circuit controlled by a ground fault circuit breaker There is a Power Indicator Light that will glow Red if power is being fed to the unit If this light is off power is not reaching the unit...

Страница 12: ...ULLY INSULATED FEMALE CONNECTOR BLACK RED RED INTERCHANGE FULLY INSULATED QUICK CONNECTORS TO CHANGE HEATER OPERATING MODE RED WIRE TO THERMOSTAT GIVES SIMULTANEOUS HEATER MOTOR OPERATION BLACK WIRE T...

Страница 13: ...Thermaco Inc 646 Greensboro St Asheboro N C 27204 2548 Phone 336 629 4651 MNL ASTPS14000 13 Big Dipper AST System Electrical Components Safety Switch Part MSS 7 Motor Part M 58 Heater Part H 8 Thermo...

Страница 14: ...vers In Place Big Dipper AST Lid Components With Wheel Cover Removed Note W 250 AST system requires one 1 Hinged Skimming Wheel Cover Motor Electrical Cover Timer Cover Grease Collector Strainer Baske...

Страница 15: ...h Part MJS 1 Energy Saver Heater Switch Part ESHS 1 Big Dipper AST System Component Identification Big Dipper AST System Component Identification Timer Cover Part MTC 1 Wheel Cover Part MSC 1 Wheel Wi...

Страница 16: ...Units THERMOSTAT 1 per unit PART TSTAT 4 INTERNAL FLOW CONTROL PART MFC 25 FOR W 250 AST LID GASKET PART RG 7 WIPER BLADES PART PB 3 W 250 AST requires two 2 WHEEL WIPER ASSEMBLY PART WWA 4 WHEEL DRI...

Страница 17: ...s Thermaco shall not be respon sible for damage to products resulting from vault flooding sewer line back up pumping or lift station failure ambient water flow or other sources of water damage This wa...

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