EK 120/30-L
3
Instruction Manual Crimping Tool
GB
authorised
copy
4.4 Service and maintenance instruction
For every day service the tool has to be cleaned and dried
after each use. The battery cartridge and the charging unit
have to be protected against humidity and dust.
The electric-hydraulic unit is equipped with a controller
enabling the user to see when the next service is due by
fl
ashing for 20 sec. at the end of a working cycle.
The unit must be sent to an authorized service center
(ASC) after reaching 10.000 cycles or at the latest after
one year. During this service worn out parts will be ex-
changed, safety relevant components checked and pos-
sibly replaced pre cautiously. This provision serves your
safety and avoids failures through fatigue.
Attention
Maintain power tools thoroughly. Check for
functionality or jamming of moving parts,
breakage of parts and any other condition that
may affect the power tools operation.
Attention
Do not damage the seals of the tool. If the seal
is damaged the warranty claim is void.
Attention
Have damaged parts repaired by a quali
fi
ed ex-
pert or by a Klauke ASC before use.
5. Troubleshooting
a.) Constant
fl
ashing/indicating of the red LED (pic 1.1)
or the occurence of an acoustical warning signal.
see table 1. If the failure can not be solved return the
tool to the nearest service center (ASC).
b.) The tool loses oil.
Return the unit to the manufacturer. Do not open it and
damage the seal of the tool.
c.) The red LED
fl
ashes 3x and simultaneously 3 acou-
stic warning signals occure (see table 1).
Serious fault! If this fault occures repeatedly return the
unit to an Autorized Service Center (ASC). Do not open
it and damage the seal of the tool.
In case of a one time occurence the connector has to
be pressed a second time.
6. Technical Data
Weight
(incl. battery):
6,8 kg
Crimping force:
approx. 120 kN
Stroke
30 mm
Battery voltage:
18 V
Battery capacity
3 Ah (RAL2/BL1830)
Charging time:
22 min. (RAL2/BL1830)
Crimping time:
approx. 8 s to 12 s
(depending on the connector size)
Crimps
per battery:
approx. 115 crimps
(Cu 150 mm² DIN 46235)
Hydraulic oil:
Rivolta S.B.H. 11
Environmental
temperature:
-12°C to +40°C
Sound level:
< 70 dB (A) in 1m distance
Vibrations:
< 2,5 m/s²
Dimensions:
See Picture 2
7. Putting out of operation/waste
disposal
This unit is subjected to the scope of the European WEEE
(2002/96/EG) and RoHS (2002/95/EEC) directives.
Information about this can be found on our home page
www.Klauke.com under ‘WEEE & RoHS’.
Battery cartridges must be specially disposed of accor-
ding to the EEC Battery Guideline.
Attention
Do not dispose of the unit in your residential
waste. Klauke has no legal obligation to take
care of their WEEE outside Germany unless the
product has been shipped and invoiced from
inside your country by Klauke. Please contact
your distributer to
fi
nd out more how to get your
tool recycled environmentally friendly.
Note
Additional copies of the of the IM are availab-
le upon request with no charge. The part # is
HE.13993.
HE.13993_B © 06/2010
