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GASOLINE UTILITY VEHICLES

Page 21

Owner’s Manual and Service Guide

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

LIGHT BULB REPLACEMENT

For vehicles with headlights mounted in cowl, locate the
two screws on backside of cowl that secure headlight
(Ref Fig. 40 on page 21). Remove screws, pull headlight
out and disconnect wires. Connect wires to new head-
light, install in cowl and secure with screws previously
removed.  

To replace the turn signal light bulb, support turn signal
housing from backside of cowl while removing two
screws securing lens (Ref Fig. 40 on page 21). Install
new bulb and replace lens.

To replace the tail and brake light bulb, roll the rubber
bezel from around the edge of the taillight and remove
lens (Ref Fig. 41 on page 21). Install replacement bulb
and replace lens.   

To replace the taillight bulb, roll the rubber bezel from
around the edge of the taillight and remove lens. Replace
with new bulb. Replace lens.

To replace fuses, locate the fuse block under the driver
side seat. Pull out old fuse and replace with a new 15
amp automotive type fuse. Headlight and taillight bulbs
and 15 amp automotive type fuses are available from a

local distributor, an authorized Branch or the Service
Parts Department.

PROLONGED STORAGE

To prevent serious injury or
death resulting from a possi-
ble explosion:

Do not handle fuel in an area that is not adequate-
ly ventilated. Do not smoke near the fuel tank or
refuel near open flame or electrical items which
could produce a spark.

Store vehicle in a clean, dry area. Do not store in
same area as a stove, furnace, water heater, or
other appliance that uses a pilot light or has a
device that can create a spark.

When refueling, inspect the fuel cap for leaks or
breaks that could result in fuel spillage.

Always wear safety glasses while refueling to pre-
vent possible eye injury from gasoline or gasoline
vapor.

Keep hands, clothing and jewelry away from mov-
ing parts. Use care not to contact hot objects.
Raise the rear of the vehicle and support on jack
stands before attempting to run the engine.

Preparing the engine for a prolonged storage period calls
for a few simple steps to prevent a build up of varnish
and gum in the carburetor and corrosion in the engine.

Raise the rear of the vehicle and support on jack stands.
Add fuel stabilizer to the tank in accordance with the
manufacturer’s recommendations. Disconnect the fuel
line from the engine at the fuel tank. With proper ventila-
tion, start the engine and allow to run until the engine
stops due to lack of fuel. Drain carburetor bowl using
drain screw and re-tighten the drain screw. Remove the
air filter and spray a commercial fogging or cylinder oil
into the carburetor while operating the starter for 2-3 sec-
onds. Reinstall the air filter and re-attach the fuel line to
the tank.

Fig. 40  Headlight and Turn Signal Bulb Replacement

Fig. 41  Tail and Brake Light Bulb Replacement

Headlight

Bulb

Turn Signal Lens

Turn Signal

Housing

Inside
of Cowl

Rear
Fender

Tail/Brake
Light

Roll Rubber
Bezel Away
From Body

!

!

Содержание Jacobsen 3500

Страница 1: ...GASOLINE POWERED UTILITY VEHICLE ISSUED APRIL 2005 OWNER S MANUAL AND SERVICE GUIDE 28835 G01...

Страница 2: ...and understand all labels located on the vehicle For any questions on any of the information contact a represen tative for clarification Always replace any damaged or missing labels On steep hills it...

Страница 3: ...bject to change without notice Jacobsen Turf Commercial and Specialty Equipment is not liable for errors in this manual or for incidental or consequential damages that result from the use of the mater...

Страница 4: ...oid the warranty Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replace...

Страница 5: ...Page iii Owner s Manual and Service Guide A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C...

Страница 6: ...Page iv NOTES Owner s Manual and Service Guide...

Страница 7: ...ig 7 Never Operate Winch with Less Than Five Turns Around Drum 6 Fig 8 Do Not Hook Cable to Itself 6 Fig 9 Use a Nylon Sling and Install a Damper when Winching 6 Fig 10 Do Not Pull at Angle 7 TOWING A...

Страница 8: ...y Chart 16 Fig 27 Cleaning Top of Engine 16 Fig 28 Remove Oil Filter 16 Fig 29 Clean the Oil Filter 17 Fig 30 Blow Out Oil Filter 17 Fig 31 Add Engine Oil 17 AIR CLEANER INSPECTION REPLACEMENT 17 Clea...

Страница 9: ...TORQUE SPECIFICATIONS 23 Fig 42 Torque Specifications 23 PERIODIC SERVICE SCHEDULE 23 Fig 43 Periodic Service Schedule 23 GENERAL SPECIFICATIONS 25 Fig 44 Vehicle Dimensions 27 Fig 45 Vehicle Turning...

Страница 10: ...Page vi Owner s Manual and Service Guide TABLE OF CONTENTS...

Страница 11: ...SES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO I am directing that E Z GO Branch personnel Dist...

Страница 12: ...e environment Additionally speed should be further moderated by the environmental conditions terrain and common sense GENERAL OPERATION Always Use the vehicle in a responsible manner and maintain the...

Страница 13: ...ea that is free of both vehicular and pedestrian traffic Replace damaged or missing warning caution or information labels Keep complete records of the maintenance history of the vehicle The manufactur...

Страница 14: ...Owner s Manual and Service Guide SAFETY INFORMATION Page x Notes...

Страница 15: ...user shall not perform any modification or addition which affects capacity or safe operation or make any change not in accordance with the owner s manual without the manufacturer s prior written autho...

Страница 16: ...l be presented in its entirety to all new operators and not condensed for those claiming previous experience 5 2 3 The user should include in the operators train ing program the following a instructio...

Страница 17: ...and then enter squarely after the elevator car is properly leveled Once on the elevator neutralize the controls shut off power and set parking brakes It is advisable that all other personnel leave the...

Страница 18: ...kage of fuel battery electrolyte or coolant Do not use open pans of fuel or flammable cleaning fluids for cleaning parts j Properly ventilate the work area k Handle LP gas cylinders with care Physical...

Страница 19: ...a one hour drive may take many hours to walk out should you run out of fuel or be stranded by becoming stuck on unsuitable terrain Hydrogen gas is generated as a natural part of the lead acid battery...

Страница 20: ...r s Manual before operating vehicle WARNING Do not drink or use drugs when operating vehicle WARNING Do not drive across slopes in excess of 14 WARNING Do not drive up slopes in excess of 14 WARNING O...

Страница 21: ...bed as far forward as possible its center of gravity must not be higher than 5 12 cm above the bed floor and securely fastened down Failure to follow these instruc tions could cause personal injury d...

Страница 22: ...ntal hazards such as steep slopes overhanging limbs etc Be aware of the danger of fire when the vehicle is operated over dry com bustible organic material OPTIONAL WINCH Read understand and follow all...

Страница 23: ...erential The differential is the round bulge in the center of the axle It contains gears to trans mit power to the drive wheels When a vehicle turns the outside wheel must travel farther than the insi...

Страница 24: ...h keep the entire area in view Never release the free spool clutch while the cable is under load Never work around the winch drum or the winch cable while it is under tension Unplug the winch switch b...

Страница 25: ...n the discharge of the battery even though the engine is run ning and the generator operating Discharging the bat tery is known as deep cycling The battery is not a deep cycle model but is a starting...

Страница 26: ...eck oil level Ref Fig 25 on page 16 If oil level is between ADD and FULL mark on dipstick a mechani cal problem exists within the engine and the vehicle must not be driven Contact a local distributor...

Страница 27: ...the brake pedal to operate the service brake system Horn The horn is an electric powered unit that is activated by a push button located on the upper floorboard to the left of the brake pedal Ref Fig...

Страница 28: ...g warnings must be observed Drive the vehicle only as fast as terrain and safety considerations allow Consider the terrain traffic conditions and the environmental factors which effect the terrain and...

Страница 29: ...sition Move the direction selector to the direction desired Release the parking PARK brake by depressing and holding the ser vice brake pedal Slowly depress the accelerator pedal to start the engine w...

Страница 30: ...ems which could produce a spark Always wear safety glasses while refueling to prevent possible eye injury from gasoline or gasoline vapor When refueling inspect the fuel cap for leaks or breaks that c...

Страница 31: ...e batteries without adequate ventila tion Do not permit open flame or anyone to smoke in an area that is being used for charging batteries A concentration of 4 hydrogen gas or more is explosive Engine...

Страница 32: ...the chocks in front and behind each wheel not being raised in order to stabilize the vehicle Lower the vehicle by reversing the lifting sequence ROUTINE MAINTENANCE This vehicle will give years of sat...

Страница 33: ...e Oil Level Do not overfill engine Too much oil may cause smoking and or allow oil to enter the air intake system The oil should be checked with the engine warm The vehicle should be on a level surfac...

Страница 34: ...th the old oil left in the engine The oil should be changed as part of spring mainte nance This will remove any moisture that has accumulated during storage To Change The Oil Be aware that engine flui...

Страница 35: ...ine Too much oil may cause smoking and or allow oil to enter the air intake system Inspect O rings and replace if necessary Ref Fig 31 on page 17 Install the oil fill cap Run the vehicle for one or tw...

Страница 36: ...cket 3 4 3 8 drive 1 The starter generator belt tension should be checked after the first 15 20 hours of operation and set to 75 80 lbs 34 36 kg A loose belt can cause audible vibration and squeal Tig...

Страница 37: ...ads DAILY BRAKE TEST After the vehicle has been put into service it is recom mended that the brakes be checked daily by performing the following test To prevent severe injury or death resulting from o...

Страница 38: ...re tubeless tires mounted on one piece rims When removing wheels with an impact wrench use only impact sockets Regular sockets are not designed for impact pressures exerted by power tools Generally th...

Страница 39: ...ilated Do not smoke near the fuel tank or refuel near open flame or electrical items which could produce a spark Store vehicle in a clean dry area Do not store in same area as a stove furnace water he...

Страница 40: ...hance the appearance and durability of the painted surfaces Corrosive materials can collect on the underbody of the vehicle These materials will accelerate corrosion of underbody parts It is recommend...

Страница 41: ...55 75 80 108 110 149 170 230 280 380 460 624 680 922 BOLT SIZE Class 5 8 Grade 2 M4 M5 M6 M8 M10 M12 M14 1 2 2 3 4 6 10 14 20 27 35 47 55 76 4 Class 8 8 Grade 5 2 3 4 6 7 10 18 24 35 47 61 83 97 131...

Страница 42: ...STEM Check for leaks at tank cap lines filters pump carburetor Check fuel lines for cracks deterioration THROTTLE GOVERNOR LINKAGE Check operation and governed speed SEMI ANNUAL 125 HOURS includes ite...

Страница 43: ...Page 25 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...

Страница 44: ...g Fuel Weight BRAKES Dual Rear Wheel Self Adjusting Mechanical Drum Brakes PARKING BRAKE Automatic Parking Brake Release with Self Compensating System FRONT SUSPENSION Leaf Springs with Hydraulic Shoc...

Страница 45: ...r s Manual and Service Guide Fig 44 Vehicle Dimensions 32 in 81 cm 6 in 15 cm 110 in 280 cm 49 in 125 cm 77 in 196 cm Rear 38 in 96 cm Front 38 5 in 97 cm 76 in 193 cm 11 5 in 29 cm 18 in 46 cm 42 5 i...

Страница 46: ...SPECIFICATIONS Fig 45 Vehicle Turning Clearance Diameter Fig 46 Vehicle Incline Specifications TURNING CLEARANCE DIA Approx 23 5 ft 7 2 m Ref Tur 7S Maximum Recommended Side Tilt 25 or 14 Max Maximum...

Страница 47: ...Page 29 Owner s Manual and Service Guide VEHICLE WARRANTIES VEHICLE WARRANTIES...

Страница 48: ...LE WARRANTIES DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with ve...

Страница 49: ...TY OR FITNESS FOR A PARTICULAR PURPOSE TGTSP WILL FURTHER DISCLAIM ANY LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES TO INCLUDE BUT NOT BE LIMITED TO PERSONAL INJURY OR PROPERTY DAMAGE ARISING FRO...

Страница 50: ...Page 32 Owner s Manual and Service Guide VEHICLE WARRANTIES...

Страница 51: ...GO Division of Textron Augusta Georgia herein E Z GO to which FUJI supplies the engine as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to ex ce...

Страница 52: ...any emission related part is found to be defective during the warranty period you should notify E Z GO Warranty Department at 1 800 241 5855 and you will be given the appropriate warranty service fac...

Страница 53: ...mes recommended in the 2004 and later Owner s Manual and to retain proof that inspection and maintenance services are performed at the times when recommended FUJI will not deny a warranty claim solely...

Страница 54: ...Page 36 Owner s Manual and Service Guide VEHICLE WARRANTIES CALIFORNIA 2004...

Страница 55: ...ere fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing removing or replacing any components that are not operating correctly take time to con...

Страница 56: ...nications Department Jacobsen Turf Commercial and Specialty Equipment 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774...

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