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GASOLINE UTILITY VEHICLES

Page 1

Owner’s Manual and Service Guide

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

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Thank you for purchasing a light duty utility vehicle.
Before driving the vehicle, we ask you to spend some
time reading this Owner’s Manual and Service Guide.
This Guide contains the information that will assist you in
the safe operation of the vehicle. It will also assist you in
maintaining this highly reliable vehicle. Some illustrations
show items that may be optional for your vehicle.

Most of the service procedures in this guide can be
accomplished by an individual using common automotive
hand tools. If you prefer to have service procedures per-
formed on your vehicle, contact the Service Manager. 

To facilitate maintenance, a Service Parts Manual and a
Technician’s Repair and Service Manual is available from
a local distributor, an authorized Branch or the Service
Parts Department. When ordering parts or requesting
information for your vehicle, provide vehicle model, serial
number and manufacture date code.

BEFORE INITIAL USE

Improper use of this vehicle
could result in severe injury
or death. This vehicle is a

light duty utility vehicle. It is NOT an all terrain vehicle
(ATV).

This vehicle is not a toy and using it while engaging in
horseplay is dangerous.

Plan carefully before using the vehicle to go signifi-
cant distances over questionable terrain. Remember
that a one hour drive may take many hours to walk
out should you run out of fuel or be stranded by
becoming stuck on unsuitable terrain.

Hydrogen gas is generated as a natural part of the
lead acid battery charging process. A 4% concentra-
tion of hydrogen gas is explosive and could cause

severe injury or death. Charging must take place in an
area that is adequately ventilated (minimum of 5 air
exchanges per hour).

To reduce the chance of battery explosion that could
result in severe injury or death, never smoke around
or charge batteries in an area that has open flame or
electrical equipment that could cause an electrical
arc.

Read, understand and follow the SAFETY AND OPERA-
TION
 label located on the center of the instrument panel
above the drink holders (Ref Fig. 3 on page 2).

Be sure you understand the vehicle, its equipment and
how to use it safely. Although the vehicle has been
designed to provide safe and reliable operation, main-
taining good performance depends, to a large extent, on
the operator.

Before a new vehicle is put into operation, it is recom-
mended that the items shown in the INITIAL SERVICE
CHART be performed (Ref Fig. 1 on page 1).   

TERRAIN

The vehicle is designed for use on improved roads (but
not on public highways). The vehicle may also be used
on established trails or open terrain that is free from
stumps, large rocks or holes.

The vehicle should not be used to cross water.

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Fig. 1  Initial Service Chart

ITEM SERVICE 

OPERATION

Battery Charge 

battery

Seats 

Remove protective plastic covering

Brakes 

Check operation and adjust if necessary

 

Establish new vehicle braking distance

Tires Check 

pressure

Fuel 

Fill tank with correct fuel

Engine 

Check oil level

Содержание Jacobsen 3500

Страница 1: ...GASOLINE POWERED UTILITY VEHICLE ISSUED APRIL 2005 OWNER S MANUAL AND SERVICE GUIDE 28835 G01...

Страница 2: ...and understand all labels located on the vehicle For any questions on any of the information contact a represen tative for clarification Always replace any damaged or missing labels On steep hills it...

Страница 3: ...bject to change without notice Jacobsen Turf Commercial and Specialty Equipment is not liable for errors in this manual or for incidental or consequential damages that result from the use of the mater...

Страница 4: ...oid the warranty Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replace...

Страница 5: ...Page iii Owner s Manual and Service Guide A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C...

Страница 6: ...Page iv NOTES Owner s Manual and Service Guide...

Страница 7: ...ig 7 Never Operate Winch with Less Than Five Turns Around Drum 6 Fig 8 Do Not Hook Cable to Itself 6 Fig 9 Use a Nylon Sling and Install a Damper when Winching 6 Fig 10 Do Not Pull at Angle 7 TOWING A...

Страница 8: ...y Chart 16 Fig 27 Cleaning Top of Engine 16 Fig 28 Remove Oil Filter 16 Fig 29 Clean the Oil Filter 17 Fig 30 Blow Out Oil Filter 17 Fig 31 Add Engine Oil 17 AIR CLEANER INSPECTION REPLACEMENT 17 Clea...

Страница 9: ...TORQUE SPECIFICATIONS 23 Fig 42 Torque Specifications 23 PERIODIC SERVICE SCHEDULE 23 Fig 43 Periodic Service Schedule 23 GENERAL SPECIFICATIONS 25 Fig 44 Vehicle Dimensions 27 Fig 45 Vehicle Turning...

Страница 10: ...Page vi Owner s Manual and Service Guide TABLE OF CONTENTS...

Страница 11: ...SES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO I am directing that E Z GO Branch personnel Dist...

Страница 12: ...e environment Additionally speed should be further moderated by the environmental conditions terrain and common sense GENERAL OPERATION Always Use the vehicle in a responsible manner and maintain the...

Страница 13: ...ea that is free of both vehicular and pedestrian traffic Replace damaged or missing warning caution or information labels Keep complete records of the maintenance history of the vehicle The manufactur...

Страница 14: ...Owner s Manual and Service Guide SAFETY INFORMATION Page x Notes...

Страница 15: ...user shall not perform any modification or addition which affects capacity or safe operation or make any change not in accordance with the owner s manual without the manufacturer s prior written autho...

Страница 16: ...l be presented in its entirety to all new operators and not condensed for those claiming previous experience 5 2 3 The user should include in the operators train ing program the following a instructio...

Страница 17: ...and then enter squarely after the elevator car is properly leveled Once on the elevator neutralize the controls shut off power and set parking brakes It is advisable that all other personnel leave the...

Страница 18: ...kage of fuel battery electrolyte or coolant Do not use open pans of fuel or flammable cleaning fluids for cleaning parts j Properly ventilate the work area k Handle LP gas cylinders with care Physical...

Страница 19: ...a one hour drive may take many hours to walk out should you run out of fuel or be stranded by becoming stuck on unsuitable terrain Hydrogen gas is generated as a natural part of the lead acid battery...

Страница 20: ...r s Manual before operating vehicle WARNING Do not drink or use drugs when operating vehicle WARNING Do not drive across slopes in excess of 14 WARNING Do not drive up slopes in excess of 14 WARNING O...

Страница 21: ...bed as far forward as possible its center of gravity must not be higher than 5 12 cm above the bed floor and securely fastened down Failure to follow these instruc tions could cause personal injury d...

Страница 22: ...ntal hazards such as steep slopes overhanging limbs etc Be aware of the danger of fire when the vehicle is operated over dry com bustible organic material OPTIONAL WINCH Read understand and follow all...

Страница 23: ...erential The differential is the round bulge in the center of the axle It contains gears to trans mit power to the drive wheels When a vehicle turns the outside wheel must travel farther than the insi...

Страница 24: ...h keep the entire area in view Never release the free spool clutch while the cable is under load Never work around the winch drum or the winch cable while it is under tension Unplug the winch switch b...

Страница 25: ...n the discharge of the battery even though the engine is run ning and the generator operating Discharging the bat tery is known as deep cycling The battery is not a deep cycle model but is a starting...

Страница 26: ...eck oil level Ref Fig 25 on page 16 If oil level is between ADD and FULL mark on dipstick a mechani cal problem exists within the engine and the vehicle must not be driven Contact a local distributor...

Страница 27: ...the brake pedal to operate the service brake system Horn The horn is an electric powered unit that is activated by a push button located on the upper floorboard to the left of the brake pedal Ref Fig...

Страница 28: ...g warnings must be observed Drive the vehicle only as fast as terrain and safety considerations allow Consider the terrain traffic conditions and the environmental factors which effect the terrain and...

Страница 29: ...sition Move the direction selector to the direction desired Release the parking PARK brake by depressing and holding the ser vice brake pedal Slowly depress the accelerator pedal to start the engine w...

Страница 30: ...ems which could produce a spark Always wear safety glasses while refueling to prevent possible eye injury from gasoline or gasoline vapor When refueling inspect the fuel cap for leaks or breaks that c...

Страница 31: ...e batteries without adequate ventila tion Do not permit open flame or anyone to smoke in an area that is being used for charging batteries A concentration of 4 hydrogen gas or more is explosive Engine...

Страница 32: ...the chocks in front and behind each wheel not being raised in order to stabilize the vehicle Lower the vehicle by reversing the lifting sequence ROUTINE MAINTENANCE This vehicle will give years of sat...

Страница 33: ...e Oil Level Do not overfill engine Too much oil may cause smoking and or allow oil to enter the air intake system The oil should be checked with the engine warm The vehicle should be on a level surfac...

Страница 34: ...th the old oil left in the engine The oil should be changed as part of spring mainte nance This will remove any moisture that has accumulated during storage To Change The Oil Be aware that engine flui...

Страница 35: ...ine Too much oil may cause smoking and or allow oil to enter the air intake system Inspect O rings and replace if necessary Ref Fig 31 on page 17 Install the oil fill cap Run the vehicle for one or tw...

Страница 36: ...cket 3 4 3 8 drive 1 The starter generator belt tension should be checked after the first 15 20 hours of operation and set to 75 80 lbs 34 36 kg A loose belt can cause audible vibration and squeal Tig...

Страница 37: ...ads DAILY BRAKE TEST After the vehicle has been put into service it is recom mended that the brakes be checked daily by performing the following test To prevent severe injury or death resulting from o...

Страница 38: ...re tubeless tires mounted on one piece rims When removing wheels with an impact wrench use only impact sockets Regular sockets are not designed for impact pressures exerted by power tools Generally th...

Страница 39: ...ilated Do not smoke near the fuel tank or refuel near open flame or electrical items which could produce a spark Store vehicle in a clean dry area Do not store in same area as a stove furnace water he...

Страница 40: ...hance the appearance and durability of the painted surfaces Corrosive materials can collect on the underbody of the vehicle These materials will accelerate corrosion of underbody parts It is recommend...

Страница 41: ...55 75 80 108 110 149 170 230 280 380 460 624 680 922 BOLT SIZE Class 5 8 Grade 2 M4 M5 M6 M8 M10 M12 M14 1 2 2 3 4 6 10 14 20 27 35 47 55 76 4 Class 8 8 Grade 5 2 3 4 6 7 10 18 24 35 47 61 83 97 131...

Страница 42: ...STEM Check for leaks at tank cap lines filters pump carburetor Check fuel lines for cracks deterioration THROTTLE GOVERNOR LINKAGE Check operation and governed speed SEMI ANNUAL 125 HOURS includes ite...

Страница 43: ...Page 25 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...

Страница 44: ...g Fuel Weight BRAKES Dual Rear Wheel Self Adjusting Mechanical Drum Brakes PARKING BRAKE Automatic Parking Brake Release with Self Compensating System FRONT SUSPENSION Leaf Springs with Hydraulic Shoc...

Страница 45: ...r s Manual and Service Guide Fig 44 Vehicle Dimensions 32 in 81 cm 6 in 15 cm 110 in 280 cm 49 in 125 cm 77 in 196 cm Rear 38 in 96 cm Front 38 5 in 97 cm 76 in 193 cm 11 5 in 29 cm 18 in 46 cm 42 5 i...

Страница 46: ...SPECIFICATIONS Fig 45 Vehicle Turning Clearance Diameter Fig 46 Vehicle Incline Specifications TURNING CLEARANCE DIA Approx 23 5 ft 7 2 m Ref Tur 7S Maximum Recommended Side Tilt 25 or 14 Max Maximum...

Страница 47: ...Page 29 Owner s Manual and Service Guide VEHICLE WARRANTIES VEHICLE WARRANTIES...

Страница 48: ...LE WARRANTIES DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with ve...

Страница 49: ...TY OR FITNESS FOR A PARTICULAR PURPOSE TGTSP WILL FURTHER DISCLAIM ANY LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES TO INCLUDE BUT NOT BE LIMITED TO PERSONAL INJURY OR PROPERTY DAMAGE ARISING FRO...

Страница 50: ...Page 32 Owner s Manual and Service Guide VEHICLE WARRANTIES...

Страница 51: ...GO Division of Textron Augusta Georgia herein E Z GO to which FUJI supplies the engine as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to ex ce...

Страница 52: ...any emission related part is found to be defective during the warranty period you should notify E Z GO Warranty Department at 1 800 241 5855 and you will be given the appropriate warranty service fac...

Страница 53: ...mes recommended in the 2004 and later Owner s Manual and to retain proof that inspection and maintenance services are performed at the times when recommended FUJI will not deny a warranty claim solely...

Страница 54: ...Page 36 Owner s Manual and Service Guide VEHICLE WARRANTIES CALIFORNIA 2004...

Страница 55: ...ere fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing removing or replacing any components that are not operating correctly take time to con...

Страница 56: ...nications Department Jacobsen Turf Commercial and Specialty Equipment 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774...

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