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LP6 Hydraulic Crimping Tool

4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070

An ISO 9001 Company • 

Greenlee Textron Inc. is a subsidiary of Textron Inc.

USA

  Tel: 800-435-0786

 

Fax: 800-451-2632

Canada

  Tel: 800-435-0786

 

Fax: 800-524-2853

International

  Tel: +1-815-397-7070

 

Fax: +1-815-397-9247

www.greenlee.com

 Key 

Part  No. 

Description 

Qty

 Key 

Part  No. 

Description 

Qty

  1  52062991  Handle, machined ..................................... 1
  2  50436996  Strap, trigger ............................................. 1
  3 

 

Screw, cap-skt btn hd (#10-32 x .375) ...... 4

 4  50418730  Ball ............................................................. 1
  5  50492349  Stop, ball ................................................... 1
  6 

 

Ring, retaining ........................................... 1

  7  50414323  Plug, plastic ............................................... 2
 8  50425760  Trigger ........................................................ 1
  9 

 

Pivot, trigger .............................................. 1

 10 

 

Ring, retaining ........................................... 2

 11A  52065313  Tube, return (O-C only) .............................. 1
 11B  52062719  Tube, center (C-C only).............................. 1
 12* 

 

O-ring ........................................................ 1

 13* 

 

Ring, retaining (qty 2 for O-C) ................... 1

 14  50425441  Retainer, seal (O-C only)  ........................... 1
 15* 

 

O-ring ........................................................ 1

 16* 

 

O-ring ........................................................ 1

 17 

52063245  Spool ......................................................... 1

 18* 

 

O-ring ........................................................ 1

 19* 

 

O-ring, packing .......................................... 1

 20 

50435566  Plug ........................................................... 1

 21 

50410952  Cap ............................................................ 1

 22 

50434012  Washer....................................................... 1

 23 

50428651  Spring, valve-plunger ................................ 1

 24 

 

Ring, retaining ........................................... 2

 25 

 

Plug, pipe-coated ...................................... 2

 26 

50301462  Pin, valve ................................................... 1

 27 

50406921  Spring, valve-unloading ............................. 1

 28  50482610  Screw, set-adjusting (1/2-20 x 1.00) ......... 1
 29 

50406461  Washer, copper ......................................... 1

 30 

50482602  Cap ............................................................ 1

 31A  52064083  Piston (O-C only) ....................................... 1
 31B  52062762  Piston (C-C only) ....................................... 1
 32* 

 

O-ring (1-1/2 x 1-7/8 x 3/16 nitrile) ............ 1

 33* 

 

O-ring (11/16 x 7/8 x 3/32 nitrile)............... 1

 34* 

 

Ring, backup ............................................. 2

 35 

52062768  Cylinder sleeve .......................................... 1

 36 

52062763  Cylinder ..................................................... 1

 37 

52062764  Cap ............................................................ 1

 38* 

 

O-ring (2-3/8 x 2-1/2 x 1/16) ..................... 1

 39* 

 

O-ring (26 x 30 x 2) .................................... 1

 40  50425431  Seal, bypass (O-C only) ............................. 1
 41  50426851  Carrier, seal (C-C only) .............................. 1
 42  50413313  O-ring (3/8 x 1/2 x 1/16) (C-C only) ........... 1
 43  50435450  Ring, backup (C-C only) ............................ 2
    52064101  Decal kit (includes 50–52)
 50 

 

Decal, Greenlee Utility ............................... 1

 51 

 

Decal, warning ........................................... 1

 52 

 

Decal, pinch hazard warning  

   

 

(not shown) ................................................ 1

  52048133 

Ram unit

 (includes 90–103) ...................... 1

 90 

52049292  Sheath ....................................................... 1

    52049399  Spring kit (includes 91–95)
 91 

 

Bolt, shoulder ............................................ 1

 92 

 

Disc............................................................ 1

 93 

 

Compression spring .................................. 1

 94 

 

Washer....................................................... 1

 95 

 

O-ring ........................................................ 1

    52057497  Jaw holder kit (includes 90, 96, 97) ........... 1
 96 

52057496  Screw......................................................... 1

 97 

 

Jaw holder ................................................. 1

    52049400  Latch kit (includes 98–101)
 98 

 

Compression spring .................................. 1

 99 

 

Locking pin ................................................ 1

 100 

 

Compression  spring .................................. 1

 101 

 

Pin ............................................................. 1

    52049401  Roller kit (includes 102 and 103)
102  Roller ......................................................... 2
 103 

 

Ram ........................................................... 1

  52027121 

CJD3BG crimping jaw unit

  

  

 

(includes 

110–118)

  52027122 

CJD3O crimping jaw unit

  

   

 

(includes 110–118)

   52024068 

CJD3 crimping jaw unit

 (includes 110–118)

  52020114 

CJK Kearney crimping jaw unit

  

   

 

(includes 110–118, 119-121)

 110A 

 

Jaw,  CJD3BG ............................................ 2

 110B 

 

Jaw,  CJK ................................................... 2

 110C 

 

Jaw,  CJD3O  .............................................. 2

 110D 

 

Jaw,  CJD3 ................................................. 2

 111  52022544  Extension  spring ........................................ 1
    52049402  Jaw pivot kit (includes 113 and 114)
 113 

 

Retaining  ring ............................................ 2

 114 

 

Pin  pivot..................................................... 1

 115 

 

Bushing ..................................................... 2

 116 

 

Compression  spring .................................. 2

 117 

 

Lock  adapter ............................................. 2

 118A  52025125  Jaw covers, CJD3O/CJD3BG (set of 2) .... 1
 118B  52022386  Jaw covers, CJK (set of 2) ......................... 1
 118C 52021086  Jaw covers, CJD3 (set of 2) ...................... 1
 119 

 

Bushing ..................................................... 2

 120 

 

Ball, 3 mm ................................................. 2

 121 

 

Locking  pin ................................................ 1

    50103750  Die pin kit, “W”-style dies  

   

 

(includes 115–117)

    50105108  Die pin kit, Kearney-style dies  

   

 

(includes 116, 119–121)

    52064102  Hardware kit (includes 3, 6, 9, 10,  

   

 

13, 24, and 25)

  *  52064103  Seal kit (includes items marked 

   

 

with an asterisk)

Parts List 

Содержание Greenlee LP6 GMA Series

Страница 1: ...lee Textron Inc 1 13 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com LP6 Hydraulic Crimping Tool Serial Codes GMA GMB GMD and GME ...

Страница 2: ... operation and maintenance procedures for the following Greenlee Utility tools LP6 01 Serial Code GMB LP6 02 Serial Code GMA LP6 03 Serial Code GMD LP6 04 Serial Code GME Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications Tool Owners Users SAE Standard J1273 Hose and Hose Assemblies Publication 99930323 All...

Страница 3: ...re operating or servicing this tool Failure to observe this warning could result in severe injury or death Electric shock hazard This tool is not insulated When using this unit near energized electrical lines use only certified non conductive hoses and proper personal protective equipment Failure to observe this warning could result in severe injury or death Skin injection hazard Do not use hands ...

Страница 4: ... while the power source is running or if the hydraulic fluid is hot Hot hydraulic fluid can cause serious burns Do not reverse hydraulic flow Operation with hydraulic flow reversed can cause tool malfunction Connect the pressure supply hose and tank return hose to the proper tool ports Failure to observe this warning could result in severe injury or death Do not change accessories inspect adjust o...

Страница 5: ...il can cause skin irritation Handle the tool and hoses with care to prevent skin contact with hydraulic oil In case of accidental skin contact with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precautions may result in injury Procedure for connecting or disconnecting hydraulic hoses fittings or components 1 Move the flow lever on the hydraulic power s...

Страница 6: ...Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 6 Identification 1 Crimping Head 2 Lock Pin 3 Cylinder 4 Trigger 5 Trigger Strap 6 Pressure supply Port 7 Tank return Port 8 Handle 1 8 2 4 5 3 7 6 ...

Страница 7: ...imum 103 bar 1500 psi Maximum 172 bar 2500 psi Filtration 10 micron nominal Back Pressure maximum 13 8 bar 200 psi 13 8 bar 200 psi is the maximum agreed standard back pressure for the HTMA Hydraulic Tool Manufacturers Association Greenlee Utility tools will operate satisfactorily at this standard 1 Maximum hydraulic fluid temperature must not exceed 60 C 140 F A sufficient oil cooling capacity is...

Страница 8: ...return ports of Greenlee Utility tools Match the mark ings on your tool to this table Pressure Port Return Port P T or In Out or 3 4 16 O ring Boss Connecting Hoses 1 Move the flow control lever on the hydraulic power source to the OFF position 2 Stop the hydraulic power source 3 Connect the return hose to the return port on the power source and then to the return port on the tool 4 Connect the pr...

Страница 9: ... to observe this warning could result in severe injury or death An incomplete crimp can cause a fire Use proper die connector and cable combina tions Improper combinations can result in an incomplete crimp The relief valve sounds to indicate a completed crimp If you do not hear the sound of the relief valve the crimp is not complete Failure to observe these warnings could result in severe injury o...

Страница 10: ...rection SIDE A Crimping Direction SIDE B First Compression SIDE A First Compression SIDE B Crimping Procedure 1 Insert conductor into the connector and align the tool and die on the connector Start in the center for splices and H frames and on the end nearest the pad for terminals 2 Activate the tool by pulling the trigger 3 Continue crimping the connector until the correct number of crimps has be...

Страница 11: ...t compound and grit from the die seat areas dies and die holders 2 Inspect the hydraulic hoses and fittings for signs of leaks cracks wear or damage Replace if necessary 3 Install dust caps over the hydraulic ports when the tool is disconnected Monthly 1 Perform a thorough inspection of the hydraulic hoses and fittings as described in publication 99930323 SAE J1273 Hose and Hose Assemblies 2 Apply...

Страница 12: ...cosity Refer to the Specifications section Tool feels hot Hydraulic fluid level low Check the fluid level Check for leaks Incorrect hydraulic fluid viscosity Use hydraulic fluid with the correct viscosity Refer to the Specifications section Hydraulic fluid dirty Refer to the power source owner s manual for procedure to replace hydraulic oil and filter Tool operates backward Hose connections at too...

Страница 13: ...kford IL 61109 2988 USA 815 397 7070 13 Illustration Main 12 11A 13 51 15 36 38 32 33 34 50 37 39 35 31A 13 40 14 17 20 22 24 18 19 26 27 29 28 30 10 3 9 10 8 3 2 3 3 7 16 23 24 21 6 5 4 7 25 1 12 11B 13 51 15 36 38 32 33 34 50 37 39 35 31B 43 42 41 Open Center Closed Center ...

Страница 14: ...LP6 Hydraulic Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 14 Illustration Ram Unit 90 91 92 93 94 95 97 103 102 98 99 96 100 101 ...

Страница 15: ...15 397 7070 15 Illustration Crimping Jaw Units CJD3O 118A 113 110C 111 115 113 114 118A 116 117 CJD3 110D 114 113 115 118C 111 118C 116 117 CJD3BG 118A 118A 110A 114 115 113 116 117 111 CJK Kearney 119 121 120 117 116 111 115 118B 117 114 115 glued in with Loctite 270 green 119 113 116 120 110B 118B ...

Страница 16: ...39 O ring 26 x 30 x 2 1 40 50425431 Seal bypass O C only 1 41 50426851 Carrier seal C C only 1 42 50413313 O ring 3 8 x 1 2 x 1 16 C C only 1 43 50435450 Ring backup C C only 2 52064101 Decal kit includes 50 52 50 Decal Greenlee Utility 1 51 Decal warning 1 52 Decal pinch hazard warning not shown 1 52048133 Ram unit includes 90 103 1 90 52049292 Sheath 1 52049399 Spring kit includes 91 95 91 Bolt ...

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