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Appendix A-1

LABELS AND PICTOGRAMS

Fig. 1 Label Locations

35962G01

< 14˚ 25%

35962-G01

74443G01

See Following
Pages For
Explanation
Of These
Pictograms:
(1,2)

To Prevent Roll-Back

On a Hill From a
Stopped Position

Fully

Release
Park Brake

Apply Service

Brake With
Left Foot

Depress Accelerator While

Releasing Service Brake As
Vehicle Starts

74443G01

See Following

Pages For

Explanation

Of These

Pictograms:

(19,43,44,45)

OFF

71131-G01

71131G01

See Following

Pages For

Explanation

Of These

Pictograms:

(2,3,4,6,9,36,37,

38,39,40,29)

71489G01

See Following Pages

For Explanation Of
These Pictograms:

(1,2)

35493G01

See Following Pages

For Explanation Of

This Pictogram:

(28)

28203G01

See Following Pages

For Explanation Of
These Pictograms:

(20,1,21,22)

35493-G01

28203-G01

On Battery Under Seat

Содержание EZGO Workhorse ST 350

Страница 1: ...OWNER S MANUAL SERVICE GUIDE Starting Model Year 2003 R...

Страница 2: ...hat should be observed A CAUTION indicates a condition that may result in damage to the vehicle A WARNING indicates a hazard ous condition which could result in severe injury or death Please observe t...

Страница 3: ...manual is subject to change without notice Textron Golf Turf Specialty Products is not liable for errors in this manual or for incidental or consequential damage that result from the use of material...

Страница 4: ...tory specifications will void the vehicle warranty When servicingengines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States o...

Страница 5: ...1 Choke 3 9 FUEL GAUGE 3 9 LOW OIL PRESSURE INDICATOR LIGHT 3 9 ACCELERATOR PEDAL 3 10 Fig 12 Accelerator and Brake Controls 3 10 COMBINATION BRAKE AND PARK BRAKE PEDAL 3 10 HORN 3 10 Fig 13 Horn Butt...

Страница 6: ...Lubricant Level 3 33 Fig 35 Add Check and Drain Rear Axle Lubricant 3 33 STARTER GENERATOR BELT TENSION 3 33 Fig 36 Checking Belt Tension with Gauge 3 34 Fig 37 Checking Belt Tension Manually 3 34 Ad...

Страница 7: ...applicable standard for safety and performance requirements These vehicles are designed and manufactured for off road use They do not conform to Federal Motor Vehicle Safety Standards of the United St...

Страница 8: ...er get under a vehicle that is supported by a jack Lift the vehicle in accordance with the manufacturer s instructions Never attempt to perform vehicle maintenance in an area where exposed flame is pr...

Страница 9: ...nch or the Ser vice Parts Department When ordering parts or requesting information for your vehicle provide vehicle model serial number and manufacture date code BEFORE INITIAL USE Read understand and...

Страница 10: ...ompartment and cargo in the load bed Never carry passengers in the load bed The total payload of the ST 350 is 800 lbs 363 kg and the ST SPORT is 650 lbs 295 kg The weight of the driver and passenger...

Страница 11: ...climb If you attempt to climb a hill that is too steep or if you are unable to achieve adequate traction do not attempt to turn around on the hill Slowly back straight down the hill using the service...

Страница 12: ...on ST SPORT Read understand and follow all of the following informa tion on the operation and use of winch before attempting to operate it OPERATION OF THE WINCH The winch can be mounted at the front...

Страница 13: ...erator occupants of vehicle or bystander It is impossible to predict all conditions that the winch could be used therefore the following warnings should not be considered as complete Before operating...

Страница 14: ...alls from overloading do not continue to activate the winch remote control The wire cable may become overstressed Do not attempt to pull loads exceeding 1500 lbs 680 kg To pull out the cable the free...

Страница 15: ...tight and inspect all winching con nections Check winch attachment hook attachment nylon sling if required and load attachment Do not pull at an angle This will cause the wire cable to pile up on one...

Страница 16: ...e fuel gauge low oil pressure indicator light accelerator pedal combination service and park brake pedal horn KEY LIGHT SWITCH Located on the dash panel this switch enables the basic electrical sys te...

Страница 17: ...ns on using the choke properly FUEL GAUGE The fuel gauge if equipped will either be located on the dash panel electric Ref Fig 9 on page 3 8 or directly on the fuel tank mechani cal LOW OIL PRESSURE I...

Страница 18: ...ause the vehicle to move which could cause severe injury or death Depressing the accelerator pedal will release the park brake if it is engaged This is a feature to assure the vehicle is not driven wi...

Страница 19: ...bed Do not drive the vehicle with the load bed raised or with the tailgate unsupported When using the electric lift on the ST 350 be sure to avoid backing up to the edge of a drop off such as a loadi...

Страница 20: ...at exceeds 14 25 grade When driving the vehicle on unfamiliar terrain drive the vehicle slowly especially when cresting a hill If the vehicle is unable to climb a hill do NOT attempt to turn it around...

Страница 21: ...warnings and safe ty decals on the vehicle Read understand and follow the instructions located in the front part of this manual Do not winch at an angle Do not exceed winch capacity RUN IN Check for...

Страница 22: ...ng the service brake pedal until the park brake releases Slowly depress the accelerator pedal to start the engine Release service brake when engine starts When the accelerator pedal is released the ig...

Страница 23: ...ondition The fuel tank is located under the seat on the passenger side of the vehicle Ref Fig 16 on page 3 15 Fill the tank with fresh clean auto motive grade gasoline Ref Fig 44 on page 3 40 High alt...

Страница 24: ...not provide pro tection from roll over or falling objects The windshield does not provide protection from tree limbs or flying objects The sun top and windshield provide some protection from the ele...

Страница 25: ...ercial plastic polish or Plexus plastic cleaner available from the service parts department Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied w...

Страница 26: ...rpose Value Pack sampler includes 4 ounce 118 ml aerosol cans of Battery Protector Penetrant Lubricant White Lith ium Grease and Carburetor and Choke Cleaner P N 75508 G01 Plexus plastic cleaner and p...

Страница 27: ...otation when moving forward Tire condition should be inspected per the Periodic Service Schedule Ref Fig 24 on page 3 26 Inflation pressures should be checked when the tires are cool Be sure to instal...

Страница 28: ...impact pressures exerted by power tools Generally the most cost effective way to repair a puncture in the tread is to use a commercial tire plug Tire plug tools and plugs are available at most auto mo...

Страница 29: ...hile removing two screws securing lens Ref Fig 20 on page 3 21 Install new bulb and replace lens To replace the tail and brake light bulb roll the rubber bezel from around the edge of the taillight an...

Страница 30: ...trailer flatbed truck or other suitable transport NEUTRAL LOCK To prevent the driven clutch from turning the rear wheels during service operations a neutral lock is located on the direction selector...

Страница 31: ...perate vehicle at full throttle for more than 4 5 seconds while vehicle is in a no load condition Wear eye protection when working on the vehi cle Use extra care when working around bat teries or usin...

Страница 32: ...esigned and should be considered potentially hazardous Use extreme care when working on any vehicle When diagnosing remov ing or replacing any components that are not operating properly con sider the...

Страница 33: ...changes take place on an ongoing basis In order to obtain cor rect components for the vehicle the manufacturing date code serial number and vehicle model must be provided when ordering service parts T...

Страница 34: ...s missing or loose lug nuts FUEL GAUGE Check for proper operation at fueling and fuel cap vent is free of dirt ENGINE OIL Check and add if required DO NOT OVERFILL STARTER GENERATOR BELT Check for ten...

Страница 35: ...acks loose connections FUEL SYSTEM Check for leaks at tank cap system lines filters pump carburetor Check system lines for cracks deterioration THROTTLE GOVERNOR LINKAGE Check operation and governed s...

Страница 36: ...he tank off the filter first and plug Then twist and pull filter out of the hose from the fuel pump and discard Orient direction of new fuel filter according to the FLOW arrow on the side of filter In...

Страница 37: ...ee cloth Ref Fig 25 on page 3 29 Insert the dipstick fully into the dipstick hole and remove Examine the level of oil on the dipstick The engine can be operated safely as long as oil is within the saf...

Страница 38: ...nd the filter Oil drainage is accomplished by removing the three bolts securing the oil filter to the engine Remove the filter by pulling it from the engine and allow the oil to drain The O rings may...

Страница 39: ...he filter should slide easily onto the nipple and seat against the engine using light hand pressure only Align the holes in the filter mounting plate with the holes in the engine Install and hand tigh...

Страница 40: ...f oil level is below the safe area indicated on the dipstick LUBRICATION Do not use more than three 3 pumps of grease in each grease fitting at any one time Excess grease may cause grease seals to fai...

Страница 41: ...ck is sufficient Checking the Lubricant Level Tool List Qty Required Socket 13 mm 3 8 drive 1 Ratchet 3 8 drive 1 Funnel 1 Clean the area around the check and fill plugs Remove the check plug The corr...

Страница 42: ...ng the same technique and inspect for cracking or wear A maximum deflec tion of 1 2 13 mm is acceptable Adjusting the Belt Loosen the starter generator pivot bolt While holding the lower adjusting nut...

Страница 43: ...d result in severe injury or death do not use metallic spray wand to clean battery and keep all smoking materials open flame or sparks away from the battery The correct cleaning technique is to spray...

Страница 44: ...ve 1 Plug gauge wire type 1 Anti seize compound AR Torque wrench 1 2 drive ft lbs 1 Use care not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Remove...

Страница 45: ...eight accessories installed and vehicle speed No specific braking distance can be reliably specified The test is conducted by latching the park brake to eliminate different pedal pressures and to incl...

Страница 46: ...uses a pilot light or has a device that can create a spark When refueling inspect the fuel cap for leaks or breaks that could result in fuel spillage Always wear safety glasses while refueling to pre...

Страница 47: ...Grade 2 Ref Fig 43 on page 3 39 Fig 43 Torque Specifications and Bolt Grades ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherwise noted in te...

Страница 48: ...ank Fuel 6 0 gal 22 5 liters 87 Octane 1 1 2 qt 1 4 liters 40 oz 1 2 liters 15 amp P N 18392 G1 ST Sport 15 amp P N 35212 G01 ST 350 P N 20209 G3 1157 P N 21759 G1 P N 26591 G01 P N 28463 G01 Canister...

Страница 49: ...ody STANDARD COLOR S ST Series Hunter Green ST ADVANTAGE Series RealTree Advantage Camo Body and Load Bed DASH PANEL Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Ho...

Страница 50: ...OTECTION Tubular Steel Front Bumper with Brush Guards BODY Flexible Impact Resistant DuraShield Injection Molded TPO Thermoplastic Olefin with Base Coat Clear Coat Front Cowl DuraShield Powder Coated...

Страница 51: ...4 3 GENERAL SPECIFICATIONS Fig 1 Vehicle Dimensions for ST 350 12 31 cm 32 81 cm 6 15 cm 110 5 281 cm 49 125 cm 48 122 cm 77 196 cm 40 102 cm Front 38 96 cm Rear 38 5 97 cm 76 193 cm...

Страница 52: ...4 4 GENERAL SPECIFICATIONS Fig 2 Vehicle Dimensions for ST Sport 10 25 cm 32 81 cm 6 15 cm 103 260 cm 49 124 cm 46 5 118 cm 65 5 166 cm 35 89 cm Front 38 96 cm Rear 38 5 97 cm 76 193 cm...

Страница 53: ...4 5 GENERAL SPECIFICATIONS Fig 3 Vehicle Incline Specifications Maximum Recommended Side Tilt 25 or 14 Max o Maximum Recommended Ramp Grade 25 or 14 Max o...

Страница 54: ...ning Clearance Diameter and Intersecting Aisle Clearance TURNING CLEARANCE DIAMETER ST 350 Approx 23 5 ft 7 2 m ST SPORT Approx 20 5 ft 6 25 m ST 350 83 211 cm ST SPORT 78 198 cm INTERSECTING AISLE CL...

Страница 55: ...iii Ignitor Complete iv Pulser Coil 4 Exhaust Manifold 5 Miscellaneous Items Used in Above Systems i Fuel Hoses clamps and sealing gaskets OBTAINING WARRANTY SERVICE To obtain warranty service take yo...

Страница 56: ...MISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OF INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY TGT SP THE USE OF...

Страница 57: ...eglect improper maintenance or unapproved modifications You are responsible for presenting your engine to a dealer distributor or warranty station authorized by TEXTRON Golf Turf Specialty Products Au...

Страница 58: ...or modified parts This warranty does not cover any part which malfunctions fails or is damaged due to alterations by changing adding to or removing parts from the engine 3 Expenses incurred by process...

Страница 59: ...Ignition Coil iii Ignitor Complete iv Pulser Coil 4 Exhaust Manifold 5 Miscellaneous Items Used in Above Systems i Fuel hoses clamps and sealing gaskets I MAINTENANCE STATEMENTS It is your responsibi...

Страница 60: ...5 6 LIMITED WARRANTY Notes...

Страница 61: ...inschlie lich aller nderungen und Erg nzungen sowie den Vorschriften die diese in das nationale Recht umsetzen entspricht soddisfa quanto previsto dalle seguenti direttive ed emendamenti europei e dal...

Страница 62: ...6 2 DECLARATION OF CONFORMITY Notes...

Страница 63: ...elerator While Releasing Service Brake As Vehicle Starts 74443G01 See Following Pages For Explanation Of These Pictograms 19 43 44 45 OFF ON 71131 G01 71131G01 See Following Pages For Explanation Of T...

Страница 64: ...ER WITH OR CHANGE THIS ADJUSTMENT OF THE GOVERNOR FAILURE TO COMPLY COULD RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY WARNING 24880G01 This Label Is Located On Governor Cover...

Страница 65: ...INCLEMENT WEATHER WARNING DO NOT OPERATE IF USING ALCOHOL OR DRUGS MAX 14 25 MAXIMUM CROSS HILL RAMP ANGLE AS SPECIFIED 14 25 WARNING MAXIMUM CROSS HILL RAMP ANGLE AS SPECIFIED LOAD WITH HIGH CENTER...

Страница 66: ...AR FORWARD AS POSSIBLE MAXIMUM LOAD BED CAPACITY DO NOT RIDE IN LOAD BED P P DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED x in x in xx cm xx cm MAX LOAD MAX LOAD XXX LBS XXX LBS XXX KG XXX KG W...

Страница 67: ...D GASOLINE P P GROUND FUEL PUMP P P DO NOT SPILL FUEL ON A HOT ENGINE NO TAMPERING KEEP HANDS OUT NEGATIVE GROUND BATTERY DO NOT CONNECT POSITIVE BATTERY TERMINAL TO GROUND SHORTING BATTERY TERMINALS...

Страница 68: ...NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS BATTERIES ARE HEAVY USE CARE LIFTING USE INSULATED TOOLS WEAR EYE PROTECTION NO S...

Страница 69: ...HAND OR FINGERS CAN BE TRAPPED 37 38 42 P F R TO OPERATE VEHICLE IN REVERSE TURN KEY TO ON MOVE DIRECTION SELECTOR TO REVERSE AN AUDIBLE DEVICE WILL SOUND DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMO...

Страница 70: ...ndix A 8 LABELS AND PICTOGRAMS Fig 8 Pictogram Definitions Continued ON OFF ON POSITION OFF POSITION HEADLIGHTS UNLOCKED 43 44 45 46 LOCKED DIFFERENTIAL LOCKED 47 48 49 WARNING KEEP ENTIRE BODY INSIDE...

Страница 71: ......

Страница 72: ...ission of Textron Golf Turf Specialty Products Technical Communications Department Textron Golf Turf Specialty Products P O Box 388 Augusta Georgia 30903 0388 USA Inside USA Phone 1 800 241 5855 FAX 1...

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